Globe Products Inc.

Glove Products Inc.

Lawrence E Newman

John M Beakes

Patrick A Dolgas

Gary E Clemenz

Mark T Heaton

Alvin C Banner

John W Bradfute

Howard S Hunter

Mark E Heaton

Theodore E Delehanty

Raymond S Furlong

A winding form assembly for a stator winding machine includes a pair of winding forms mounted on a stator pole piece and a latch assembly for latching the winding forms to one another. Two ways to support the forms on the pole piece and two latch mechanisms are disclosed.

Stator winding apparatus

A stator winding machine has a turret plate mounted for rotation about a vertical axis with stator clamp mechanisms mounted at spaced locations around its periphery for clamping stators to the turret plate with the axes of the stators coplanar with the axis of reciprocation and oscillation of the winding shuttle used to wind coils on the stators. The turret plate is repeatedly indexed in one direction about its vertical center axis to repeatedly sequentially move each of the stator clamp mechanism to a load/unload station, an optional idle station, a winding station, a coil lead terminating station, and then back to the load/unload station. Parts of the machine are quickly replaceable and other parts are programmably adjustable to accommodate different stator configurations.

Stator winding method and apparatus

Stator manufacturing and testing method and apparatus

Depending on the diameter of the wire wound into coils on a stator core, it is desirable to adjust the distance that the wire exit nozzle of a stator needle tip is spaced from the longitudinal axis of the winding head. An adjustable winding head comprising a needle head and one or more needle tips pivotally mounted on the needle head. Pivotal movement of the needle tips relative to the needle head changes the distance that the wire exit nozzles thereof are spaced from the longitudinal axis of the needle head. Adjustment is carried out preferably while the winding spindle is stationary, requires only simple tools, and does not require removal of the needle tips from the needle head.

Adjustable stator winding head and method for adjusting the same

For use with a robot having an end effector for connecting stator coil lead wires to trough-shaped terminals, tamper members are slidably mounted on a terminal crimping and lead wire cutting member. Air actuators drive the tamper members toward the terminals when the end effector is manipulated to place the lead wires into the terminal troughs.

Stator coil lead termination method and apparatus

When a stator start wire is held outwardly away from a stator pole piece as a stator coil is being wound, the segment of wire, termed the first end turn herein, extending from the outwardly-placed start wire across the front end face of a stator being wound may interfere with the proper formation of the coil. Such interference is reduced or eliminated by extending the first end turn over a movable slack wire forming blade. When the slack wire forming blade is initially engaged with the first end turn, it pivots with the front placing blade to move the start wire away from the pole piece and increase the length of the first end turn. After the coil is partially wound, the slack wire forming blade is moved away from engagement with the first end turn so that the first end turn becomes slack and, therefore, does not interfere with the completion of the winding or the coil.

Stator coil winding and lead wire placing method and apparatus

A stator coil lead wire is extended over the end turns of coil from which the lead wire is extended and inserted into a terminal member adjacent the opposite side of the same coil. A tooling assembly is provided having a coil shield which prevents the lead wire from becoming disengaged from the coil end turn and moving toward the center of the stator core. Additionally, a wire guide finger is provided which is movable toward and away from the stator core for enabling the lead wire to be inserted between closely spaced terminal members.

Stator lead wire connecting method

Pivotal jaws of wire clamps that temporarily grip stator coil lead wires are spring biased to clamp stator coil lead wires thereto when the lead wires are inserted into the clamps at a winding station, and are biased by respective air actuators to ensure release of the lead wires at a coil lead terminating station.

Stator manufacturing method

Stator coils having lead wires inserted into temporary wire clamps at a winding station are electrically tested before the coil lead wires are removed from the temporary clamps. The clamps each include a jaw formed with a wire-engaging surface which scrapes the insulting coating off from a lead wire as it is inserted therein. The clamps are mounted on an electrically insulating support and are electrically connected to terminal members which are engageable by electrical test terminal members.

To reduce manufacturing cycle times, after a stator core is transferred by a transfer carriage along a track from a winding station to a coil lead terminating station at which lead wires extending from the coils to temporary wire clamps on the transfer carriage are connected by an industrial robot to terminal members on the stator core, the stator core is clamped to the track and the transfer carriage returned to the winding station immediately after the last lead wire to be removed from a temporary wire clamp is removed so that the transfer carriage returns to the winding station while the last lead wire is being connected to terminal member on the stator core.

Stator manufacturing method and apparatus

Stator winding method

To produce a slack condition in a lead wire that extends from a stator coil to a terminal receptacle mounted on the stator core, the lead wire is bent over a wire guide finger adjacent the terminal receptacle. This increases the length of the lead wire segment between the coil and the terminal receptacle so that the lead wire will be somewhat slack. This also materially decreases the tension on the lead wire where it enters the receptacle, and avoids the abrupt, wire-weakening, right-angled bend resulting from the present practice. A method and an apparatus are provided for appropriately positioning the wire guide finger.

Growing community of inventors

Tipp City, OH, United States of America

Lawrence E Newman