Calnetix Technologies, LLC

Lawrence A Hawkins

Alexei V Filatov

David J Huber

Scott R Myers

The present disclosure describes a mechanical backup bearing system arrangement to work in conjunction with non-contact magnetic bearings and capable of coping with thermal expansions of the bearing components during operations. Expansions or contractions of an inner or outer race of a bearing can be compensated using particular springs providing a low profile and a proper stiffness. An electric machine system includes a rotational portion and a stationary portion. The electric machine further includes a magnetic bearing configured to support the rotational portion to rotate within the stationary portion. A mechanical back-up bearing resides in a cavity between the rotational portion and the stationary portion. A flat spring is carried by the stationary portion and abutting the back-up bearing.

Mechanical backup bearing arrangement for a magnetic bearing system

A first bias magnetic flux may be communicated between a first axial pole and a first axial facing surface of the body. A second bias magnetic flux may be communicated between a second axial pole and a second axial facing surface of the body. A time-varying axial control magnetic flux may be communicated through the first and second axial facing surfaces of the body, and may be generated in a magnetic circuit including the body, the first and second axial poles, and an axial magnetic backiron. The first and second axial poles may include axial pole laminated inserts composed of electrically isolated steel laminations stacked along the body axis. The axial magnetic backiron may include laminated inserts composed of electrically isolated steel laminations stacked in the direction tangential to the body axis. The axial pole laminated inserts may be magnetically coupled to the axial magnetic backiron laminated inserts.

Combination radial/axial electromagnetic actuator with an improved axial frequency response

A machine includes a rotor supported to rotate about a rotational axis and an actuator arranged to act on the rotor and control a position of the rotor about the rotational axis. A bladed turbomachine wheel is coupled to the rotor and has blade tips that pass closely to an adjacent, non-rotating surface. A sensor is adjacent to the turbomachine wheel and arranged to sense the blade tips and output a position signal representative of the position of blade tips relative to the sensor. A controller is coupled to the sensor and the actuator and is adapted to receive the position signal from the sensor and generate and send a control signal to the actuator to control the position of the rotor based on the position signal from the sensor.

Turbomachine wheel position control

An electromagnetic actuator includes a body and first and second poles residing apart from the body. The first and second poles communicate magnetic flux across a gap with opposing end facing surfaces of the body. The body, the first pole, and the second pole are magnetically coupled and define an axial magnetic control circuit. A plurality of radial poles reside apart from the body, adjacent a lateral facing surface of the body, and communicate magnetic fluxes with the lateral facing surface. The body and the plurality of radial poles define a plurality of radial magnetic control circuits. The plurality of radial poles communicate magnetic fluxes with the lateral facing surface and at least one of the first pole or the second pole, and the body, the plurality of radial poles, and at least one of the first pole or the second pole define a magnetic bias circuit.

Combination radial/axial electromagnetic actuator

An apparatus includes an electric generator having a stator and a rotor. A turbine is coupled to an end of the rotor to rotate at the same speed as the rotor. The turbine may rotate in response to expansion of a working fluid flowing from an inlet side to an outlet side of the turbine. The apparatus also includes a housing assembly with an inwardly oriented shroud, which is located at close proximity to the turbine. The proximity of the shroud to the turbine establishes the pressure ratio of the turbine, allowing the system to operate without seals. Magnetic bearings and position sensors are used to maintain the distance between the shroud and the wheel. In certain implementations, the positioning of the turbine can be controlled to optimize machine performance.

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Redondo Beach, CA, United States of America

Lawrence A Hawkins