Westaim Technologies

Alcan Research and Development Limited

Microwear Corporation

Larry Roy Morris

Robert Edward Burrell

Prasad Shrikrishna Apte

Kashmir Singh Gill

Sudhindra Bharat Sant

John D Thomson

Roderick John Precht

Jack Wolstenholme

David M Moore

Catherine L McIntosh

Ernesto S Tachauer

Anti-microbial coatings and method of forming same on medical devices are provided. The coatings are formed by depositing a biocompatible metal by vapour deposition techniques to produce atomic disorder in the coating such that a sustained release of metal ions sufficient to produce an anti-microbial effect is achieved. Preferred deposition conditions to achieve atomic disorder include a lower than normal substrate temperature, and one or more of a higher than normal working gas pressure and lower than normal angle of incidence of coating flux. Anti-microbial powders formed by mechanical working to produce atomic disorder are also provided. The invention extends to other metal coating and powders similarly formed so as to provide enhanced solubility.

Anti-microbial coating for medical devices

Anti-microbial coatings and method of forming same on medical devices are provided. The coatings are preferably formed by depositing an anti-microbial, biocompatible metal by vapor deposition techniques to produce atomic disorder in the coating such that a sustained release of metal ions sufficient to produce an anti-microbial effect is achieved. Preferred deposition conditions to achieve atomic disorder include a lower than normal substrate temperature, and one or more of a higher than normal working gas pressure and a lower than normal angle of incidence of coating flux. Anti-microbial powders formed by vapor deposition or altered by mechanical working to produce atomic disorder are also provided. Novel anti-microbial silver materials are defined, characterized by having a positive rest potential, a T.sub.rec /T.sub.m less than 0.33, and a grain size less than 200 nm. Anti-microbial fine grain or nanocrystalline materials are provided, together with methods of preparation, wherein the anti-microbial metal if deposited in a matrix with atoms or molecules of a different material such as other biocompatible metals (ex. Ta), trapped or absorbed oxygen, or compounds of anti-microbial metals or biocompatible metals (ex. Ag0 or TaO).

Anti-microbial materials

Production of an anti-microbial effect in an alcohol or water based electrolyte is achieved by preparing silver materials that form complex ions other than Ag.sup.+, Ag.sup.2+, or Ag.sup.3+, and which produce an anti-microbial effect that is greater than that produced by an equivalent amount of silver as Ag.sup.+. Exemplary complex silver ions produced include Ag(CN).sub.2.sup.-, AgCN(.sub.aq)(ion pair), Ag(NH.sub.3).sub.2.sup.+, AgCl.sub.2.sup.-, Ag(OH).sub.2.sup.-, Ag.sub.2 (OH).sub.3.sup.-, Ag.sub.3 (OH).sub.4.sup.-, and Ag(S.sub.2 O.sub.3).sub.2.sup.3-. The silver materials may be prepared as powders or as solutions or suspensions containing the complex silver ions. The silver materials might also be prepared as coatings, foils, powders, or fine grain or nanocrystalline powders, which are formed with atomic disorder to provide sustained release of the complex silver ions.

Process for producing anti-microbial effect with complex silver ions

Anti-microbial coatings and method of forming same on medical devices are provided. The coatings are preferably formed by depositing an anti-microbial, biocompatible metal by vapour deposition techniques to produce atomic disorder in the coating such that a sustained release of metal ions sufficient to produce an anti-microbial effect is achieved. Preferred deposition conditions to achieve atomic disorder include a lower than normal substrate temperature, and one or more of a higher than normal working gas pressure and a lower than normal angle of incidence of coating flux. Anti-microbial powders formed by vapour deposition or altered by mechanical working to produce atomic disorder are also provided. Novel anti-microbial silver materials are defined, characterized by having a positive rest potential, a T.sub.rec /T.sub.m less than 0.33, and a grain size less than 200 nm. Anti-microbial fine grain or nanocrystalline materials are provided, together with methods of preparation, wherein the anti-microbial metal if deposited in a matrix with atoms or molecules of a different material such as other biocompatible metals (ex. Ta), trapped or absorbed oxygen, or compounds of anti-microbial metals or biocompatible metals (ex. Ag0 or TaO).

A microwave susceptor bed useful for sintering ceramics, ceramic composites and metal powders is disclosed. The susceptor bed contains granules of a major amount of a microwave susceptor material, and a minor amount of a refractory parting agent, either dispersed in the susceptor material, or as a coating on the susceptor material. Alumina is the preferred susceptor material. Carbon is the most preferred parting agent. A sintering process using the bed and novel silicon nitride products produced thereby are described.

Sintered silicon nitride product

Anti-microbial coatings and method of forming same on medical devices are provided. The coatings are preferably formed by depositing an anti-microbial, biocompatible metal by vapor deposition techniques to produce atomic disorder in the coating such that a sustained release of metal ions sufficient to produce an anti-microbial effect is achieved. Preferred deposition conditions to achieve atomic disorder include a lower than normal substrate temperature, and one or more of a higher than normal working gas pressure and a lower than normal angle of incidence of coating flux. Anti-microbial powders formed by vapor deposition or altered by mechanical working to produce atomic disorder are also provided. Novel anti-microbial silver materials are defined, characterized by having a positive rest potential, a T.sub.rec /T.sub.m less than 0.33, and a grain size less than 200 nm. Anti-microbial fine grain or nanocrystalline materials are provided, together with methods of preparation, wherein the anti-microbial metal if deposited in a matrix with atoms or molecules of a different material such as other biocompatible metals (ex. Ta), trapped or absorbed oxygen, or compounds of anti-microbial metals or biocompatible metals (ex. AgO or TaO).

Microwave sintering process

A continuous process for the production of an oriented high modulus profile is provided together with the novel profiles produced thereby. A dry polymer feedstock is melted and extruded through a die to form a profile precursor having a constant cross-section and specific dimensions. Sequential passage of the profile precursor through roller dies reduces its thickness whilst imparting molecular orientation thereto. The profile is cooled under tension to freeze in the molecular orientation thereof.

Process of making molecularly oriented polymer profiles

Anti-microbial coatings and method of forming same on medical devices. The coatings are formed by depositing a biocompatible metal by physical vapor deposition techniques to produce atomic disorder in the coating such that a sustained release of metal ions sufficient to produce an anti-microbial effect is achieved. Preferred deposition conditions to achieve atomic disorder include a lower than normal substrate temperature, and one or more of a higher than normal working gas pressure and a lower than normal angle of incidence of coating flux.

Anti-microbial coatings and method of forming same on medical devices are provided. The coatings are formed by depositing a biocompatible metal by vapor deposition techniques to produce atomic disorder in the coating such that a sustained release of metal ions sufficient to produce an anti-microbial effect is achieved. Preferred deposition conditions to achieve atomic disorder include a lower than normal substrate temperature, and one or more of a higher than normal working gas pressure and a lower than normal angle of incidence of coating flux. Anti-microbial powders formed by mechanical working to produce atomic disorder are also provided. The invention extends to other metal coatings and powders similarly formed so as to provide enhanced solubility.

Anti-microbial coating for medical device

A microwave susceptor bed useful for sintering ceramics, ceramic composites and metal powders is described. The susceptor bed includes granules of a major amount of a microwave susceptor material, and a minor amount of a refractory parting agent, either dispersed in the susceptor material, or as a coating on the susceptor material. Alumina is the preferred susceptor material. Carbon is the most preferred parting agent. Also described is a sintering process using the bed and to novel silicon nitride products produced thereby.

Anti-microbial coatings and powders and method of forming same on medical devices are provided. The coatings are formed by depositing an anti-microbial biocompatible metal by vapour deposition techniques to produce atomic disorder in the coating such that a sustained release of metal ions sufficient to produce an anti-microbial effect is achieved. Preferred deposition conditions to achieve atomic disorder include a lower than normal substrate temperature, and one or more of a higher than normal working gas pressure and a lower than normal angle of incidence of coating flux. Anti-microbial powders formed by mechanical working to produce atomic disorder are also provided. The anti-microbial effect of the coatings or powders may be further activated or enhanced by irradiating with a low linear energy transfer form of radiation such as gamma radiation.

Process of activating anti-microbial materials

Fine-grained, formable Al-Mn alloy sheet is produced from strip-cast slab (e.g. twin-roll-cast slab) by including 1.3-2.3% Mn in the alloy, slab annealing the workpiece by heating it to precipitate most of the Mn in fine intermetallic particles, cold rolling the workpiece to sheet of final gauge with an interanneal performed (between successive cold rolling stages) under nonrecrystallizing conditions to reduce the amount of Mn present in solid solution in the aluminum matrix, and annealing the final sheet.

Production of aluminum alloy sheet

A dispersion strengthened aluminum alloy is produced by continuously casting an aluminum alloy containing 4 - 15% Si and other optional constituents in the form of a slab at a growth rate in excess of 25 cm/min. to solidify silicon in the form of elongated rods in a size range of 0.05 - 0.5 microns diameter. The cast slab is then subjected to at least 60% reduction to fragment the elongated silicon rods into finely divided particles, at least the final part of the reduction being effected by cold rolling, the cold-rolled sheet being subjected to a final annealing treatment at a temperature in the range of 250.degree. - 400.degree. C.

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Yarker, Canada

Larry Roy Morris