Nordson Corporation

Larry R Fenik

Jeffrey R Shutic

Joseph G Schroeder

Scott Richard Miller

Andrew M Peddie

Erich W Selic

Brean Bark

Herman E Turner

David Mancuso

Powder overspray that is extracted from a spray booth is recovered back to a powder supply that is used to supply powder to the spray guns inside the spray booth. The powder overspray extracted from the booth is separated from the high flow air stream by a separator such as a cyclone separator. The powder falls into a transfer pan and a vacuum is used to convey the powder from the transfer pan to a vacuum receiver. The powder is then discharged to the feed hopper in the feed center. The use of a vacuum to convey powder from the cyclone to the feed center in effect permits substantially all of the powder overspray to be recovered from the spray booth directly to the feed hopper with minimal dwell or residence time within the cyclone or vacuum receiver subsystems during a spraying operation. The receiver can be rotated for easy cleaning, and the vacuum line cleaned by one or more cleaning elements drawn through the vacuum line.

Powder coating system with improved overspray collection

A powder spray booth includes a booth canopy wall arrangement to contain powder during a spraying operation; and a booth floor that is rotatable relative to the booth wall during a spraying operation. The floor can be rotated about an axis that is also the longitudinal axis of the spray booth. The booth may be generally cylindrical in shape with a round floor. The booth canopy and top are supported on a base frame separately from the floor. By this arrangement, the floor can be rotated relative to the booth canopy. A powder extraction apparatus in the form of a low pressure duct suspended off the floor draws up powder that has collected on the floor. The extraction duct is stationary with respect to the rotating floor during a spraying operation. The floor may also be translated along the axis of rotation between a first position in which the floor can rotate and a second position in which the floor is sealed against a lower edge of the booth canopy wall. The booth canopy and floor are made of composite materials that are very low in conductivity to minimize powder adhering to the floor and booth walls. The booth is thus easy to clean with a substantially shorter time period required for color change.

Powder coating spray booth with air curtain

Method and apparatus for cleaning a powder transfer duct uses a pressurized volume of air directed at an interior surface of the duct to dislodge powder particles adhering to the interior surfaces or that are entrapped within a volume or region of the duct interior. In one embodiment of the invention, the duct is a passageway for powder that is entrained in an air stream from a powder spray booth to a powder collection device such as, for example, a cyclone separator. Pressurized air is provided by a device that can be selectively activated to direct a blast of high pressure air into the duct interior in a direction that is generally transverse a primary air flow through the duct. The device may be realized in the form of a pulse valve that has an outlet that opens to the duct interior and directs a pulse of pressurized air at a surface or region within the duct where powder tends to accumulate, either from eddy current characteristics or from impacting the interior surface. The pulse valve may be mounted to a wall of the duct. Pressurized air is supplied to the pulse valve from an accumulator connected thereto. The pulse valve may be manually actuated or actuated by other suitable control mechanisms. In accordance with another aspect of the invention the device is activated while air is flowing through the duct, such as when the separator is operating.

Duct cleaning for powder spray system

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Avon Lake, OH, United States of America

Larry R Fenik