Johns Manville

Other

Schuller International, Inc.

Larry J Weinstein

Robert J Allwein

Jo M Teague, Iii

William H Olbert

John A Fry

Vern C Plotts

Blake Boyd Bogrett

Romain E Loeffler

Calvin P Sorensen

Blake Bogrett

John Brooks Smith

Dennis Robert Larratt

Dean E Eppinger

Emerson C Harvey, Iii

Blake B Bogrett

At least one longitudinally extending series of cuts and separable connectors is formed in a fibrous insulation blanket with one or more rotating compression-cutting blades and a cooperating anvil to form separable blanket sections in the insulation blanket. The size and configuration of the teeth and notches in the compression-cutting blade, which may be determined through the use of an empirical equation, insure that the insulation blanket has the integrity to be handled and installed as a unit, but can be separated by hand into the blanket sections. The anvil has a moving surface that drives the compression-cutting blade at the velocity blanket is being fed between the cutting blade and the anvil.

Compression-cutting assembly and method

An insulation package contains a plurality of unfaced or faced, uncut and pre-cut fibrous insulation batts of a pre-selected width enveloped within a covering in a compressed condition. Each of the pre-cut fibrous insulation batts has a plurality of longitudinally extending batt sections separably joined to adjacent batt sections by separable connectors. The separable connectors hold the pre-cut fibrous insulation batt together for handling but can be separated along the lengths of the batt sections by hand to separate adjacent batt sections. Preferably, between 20% and 70% of the fibrous insulation batts in each of the insulation packages are pre-cut fibrous insulation batts.

Insulation batt and package

An elongated fibrous insulation blanket is pre-cut for custom fitting the insulation blanket into wall, floor, ceiling and roof cavities of different widths formed by the framework of a building. The blanket has at least one, preferably two or three, series of cuts extending between major surfaces of the blanket with successive cuts of each series of cuts being separated by a series of separable connectors located intermediate the major surfaces of the blanket. Each series of separable connectors hold together adjacent sections of the blanket for handling, but are separable by hand so that the blanket can be handled as a unit for insulating a cavity having a predetermined width or easily separated by hand into two or more sections at one or more of the series of separable connectors for insulating a cavity having a lesser width. Either major surface of the blanket may have a facing bonded thereto with one or more perforated lines or overlapping tabs in the facing permitting the facing to be separated by hand at each series of cuts and separable connectors. Preferably, the perforations of any perforated line(s) in the facing are closed by the bonding agent bonding the facing to the blanket so that the facing functions as a vapor barrier in spite of the perforations.

Pre-cut fibrous insulation for custom fitting wall cavities of different widths

An elongated fibrous insulation blanket is pre-cut for custom fitting the insulation blanket into wall, floor, ceiling and roof cavities of different widths formed by the framework of a building. The blanket has one or more cuts extending for the length of the blanket which separate the blanket into two or more longitudinally extending sections. Adjacent sections of the blanket are joined together along the cut(s) by separable adhesive connectors which hold together the sections of the blanket for handling, but are separable by hand along the cut(s) so that the blanket can be handled as a unit for insulating a cavity having a predetermined width or easily separated by hand into two or more sections at a cut for insulating a cavity having a lesser width. The pre-cut insulation blanket may have a facing sheet, overlaying and bonded to a major surface of the blanket, that is separable by hand along the cut(s).

Pre-cut fibrous insulation blanket

Facings for pre-cut fibrous insulation blankets

An easy-opening insulation package for containing a stack of resilient insulation batts, such as but not limited to glass fiber insulation batts, is formed from a sheet material. The sheet material completely encircles the batts and has a stress riser that extends longitudinally with respect to the batts for the length of the batts. Preferably, the sheet material has at least one tear line, such as a perforated line, extending generally perpendicular to and crossing the stress riser for creating an opening in the package through the rupture of the sheet material by hand along the perforated line and for permitting the stress riser to be separated by hand from the opening created along the perforated line to gain access to the batts within the package. Preferably, the ends of the package are closed and the perforated line completely encircles the package to permit the package to be separated into two sections by rupturing the perforated line along its entire length.

Tool free, easy-opening insulation package

An elongated fibrous insulation blanket is pre-cut for custom fitting the insulation blanket into wall, floor, ceiling and roof cavities of different widths formed by the framework of a building. The blanket has one or more cuts extending for the length of the blanket which separate the blanket into two or more longitudinally extending sections. Adjacent sections of the blanket are joined together along the cut(s) by separable connectors which hold together the sections of the blanket for handling, but are separable by hand along the cut(s) so that the blanket can be handled as a unit for insulating a cavity having a predetermined width or easily separated by hand into two or more sections at a cut for insulating a cavity having a lesser width. Preferably, the separable connectors are formed by portions of sheets, overlaying and bonded to either or both major surfaces of the blanket, that are separable by hand along the cut(s) or by strips that extend along the cut(s) and are bonded to either or both major surfaces of the blanket on each side of the cut(s).

A fibrous insulation blanket is pre-cut for custom fitting the insulation blanket into wall, floor, ceiling and roof cavities of different widths formed by the framework of a building. The insulation blanket has one or more pairs of longitudinally extending cuts in the major surfaces of the blanket. Each pair of cut(s) leaves a separable connector within the blanket between adjacent sections of the insulation blanket whereby the blanket can be handled as a unit for insulating a cavity having a width about equal to the width of the blanket or easily separated or torn apart by hand at a separable connector for insulating a cavity having a lesser width. A major surface of the blanket may have a facing bonded thereto that is separable by hand along the cut(s) in the major surface to facilitate separating the blanket by hand.

Pre-cut fibrous insulation for custom fitting building cavities of different widths

A portable batt cutter custom cuts standard width, continuous, extended length fibrous insulation blankets at a construction site to form batts with specific dimensions corresponding to the dimensions of the structural framework cavities to be insulated. The portable batt cutter includes storage for retaining a fibrous insulation blanket; a feed mechanism for feeding the fibrous insulation blanket from the storage to a transverse cutter; and the transverse cutter which makes a transverse cut across the width of the fibrous insulation blanket to determine the length of the batt. The portable batt cutter may also include a cutter for making a longitudinal cut in the fibrous insulation blanket to form a batt having a width less than the width of the fibrous insulation blanket and a measuring device to measure the length of the batt prior to forming the transverse cut in the fibrous insulation blanket. The portable batt cutter has a size and weight enabling the cutter to be readily moved from construction site to construction site.

Portable batt cutter

A fibrous insulation blanket is pre-cut for custom fitting the insulation blanket into structural framework building cavities of different widths. The width of the blanket is substantially equal to the width of a standard cavity to be insulated by the blanket and the blanket has one or more longitudinally extending cuts in a first major surface of the blanket. The cut(s) have a depth greater than one half of the thickness of the blanket and less than the thickness of the blanket whereby the blanket can be handled as a unit for insulating a cavity having a standard cavity width or easily torn apart at a cut by hand for insulating a cavity having less than a standard cavity width. The second major surface of the blanket may have a facing bonded thereto with one or more perforated lines in the facing aligned with the cut(s) to facilitate tearing apart the blanket by hand if required. Preferably, the perforations of the perforated line(s) are closed by the bonding agent bonding the facing to the blanket so that the facing functions as a vapor barrier in spite of the perforations.

Pre-cut fibrous insulation for custom fitting wall cavities of different

An insulation assembly for insulating elongated wall, ceiling, floor and roof cavities having standard widths and nonstandard widths less or greater than standard widths for such cavities, includes a series of elongated insulation modules separably joined together and having widths less than the standard cavity width for the cavities to be insulated. Preferably, each of the modules are compressible and resilient in the direction of their widths and include a fibrous insulation encapsulated within a plastic film envelope. An insulation panel, having a width approximating the width of the cavity to be insulated, is formed by separating a selected number of one or more modules from the series of modules. The insulation panel is then inserted into the cavity and secured in place to insulate the cavity. In the insulation of many cavities, the insulation panel can be held in place within the cavity by first compressing the insulation panel in the direction of its width before inserting the insulation panel into the cavity. The insulation panel then expands within the cavity to form a friction fit with framing members defining the width of the cavity.

Growing community of inventors

Littleton, CO, United States of America

Larry J Weinstein