Xerox Corporation

Tektronix, Inc.

Larry Eugene Hindman

Amin M Godil

James D Rise

Brent Rodney Jones

Gerard H Rousseau

David Walter Johnson

Randy C Karambelas

Carl Thomas Urban

Jeffrey Russell Kohne

William Y Pong

Meade M Neal

Timothy L Crawford

Amy B Thornton

Roger Gaylord Leighton

Trevor James Snyder

Ernest I Esplin

Joseph Benjamin Gault

Barry Daniel Reeves

Michael Alan Fairchild

Abu Saeed Islam

Michael Cameron Gordon

Scott J Phillips

Alexander J Fioravanti

Isaac S Frazier

Clark W Crawford

Ivan Andrew McCracken

William Bruce Weaver

Walter Sean Harris

Kelly Anne Kessler

Michael P O'Dierno

Patrick B Justice

Richard Brzezinski

Steven L Estergreen

Michael S Allen

Brently L Cooper

A solid ink printer includes a melt plate configured to melt solid ink. A heater is connected to the melt plate in order to raise the temperature of the melt plate. The temperature of the melt plate is detected by a temperature sensor that is provided away from the surface of the melt plate but is configured to sense the temperature of the melt plate. A mount is positioned on the melt plate between the temperature sensor and the melt plate. The mount includes a mica layer and at least one polyimide film layer. The mount is arranged on the melt plate such that the mica layer of the mount may be adjacent to the melt plate and the polyimide film layer may be adjacent to the temperature sensor. A pressure sensitive adhesive may be used to connect the mount to the melt plate.

Temperature sensor mount for melt plate

A heated drum assembly enables improved thermal control of a hollow drum in the heated drum assembly by integrating thermal sensing devices in the assembly. The heated drum assembly includes a hollow drum having a circumferential wall that defines an outer boundary for an internal cavity, the hollow drum having a first end and a second end and a longitudinal axis about which the hollow drum rotates, a stationary heater that is located within the internal cavity of the hollow drum to heat the circumferential wall as it passes by the heater, the heater having a reflector with at least one wall and at least one heating element between the reflector and the circumferential wall of the hollow drum, the reflector and a portion of the circumferential wall subtended by the reflector forming a heating zone, an insulating shield mounted to the wall of the reflector, a thermal cutout mounted on the insulating shield, a support arm having a first end and a second end, the first end of the support arm being mounted to the insulating shield, and a thermal sensor mounted to the second end of the support arm.

Heated drum assembly having integrated thermal sensing for use in a printer

A valve assembly is provided for a high-speed phase change ink image producing machine between a first storage reservoir for receiving and holding a first volume of melted ink from a source and a second storage reservoir for holding a second volume of melted ink to be delivered under pressure to a printhead system. The valve assembly includes a passive valve disc movable from the closed position in which said disc abuts a valve seat in sealed contact, and an open position in which said valve disc is supported by an angled surface. An upper portion of the valve disc is unsupported and a flow director surface behind the disc directs fluid flow against the upper portion to assist in closing the valve. The surface characteristics of the valve seat are controlled to improve the 'crack' time of the valve disc when opening.

Rapid response one-way valve for high speed solid ink delivery

A maintenance system and method for maintaining an imaging member of an imaging device includes a pre-cleaning device to clean the imaging member; an applicator to apply release agent to the imaging member; a metering device to meter release agent on the imaging member; a reservoir to remotely store release agent; and a pump to supply the applicator with release agent from the reservoir. The saturation level of the applicator is monitored and maintained within a predetermined range. The applicator, pre-cleaning device and metering device may be independently actuated to engage the imaging member. Release agent collected by the pre-cleaning device and/or metering device may be recycled. Debris collected by the pre-cleaning device and/or metering device may be stored and/or removed.

Drum maintenance system for an imaging device and method and system for maintaining an imaging device

A method and system for selectively controlling supplied power to an ink melt heater for maintaining a desired ink melt rate despite a varying ambient parameter affecting an actual melt rate. A predetermined amount of power is supplied to the ink melt heater intended to cause the desired ink melt rate. The ambient parameter is detected by the ink melt heater. A determination is made if the detected ambient parameter will cause a variance in the actual ink melt rate from the desired ink melt rate. If a variance is so determined, the supplied power is adjusted from the predetermined amount to an adjusted amount for realizing desired ink melt rate. The ambient parameter preferably comprises sensing a factor representative of at least one of local environmental air temperature to the printing system or adjacent ink temperature to the heat plate.

Adaptive power control of ink melt heaters for uniform ink melt rate

A method and system for detecting an ink stick jam in a solid liquid ink phasing delivery system for supplying ink to a printer. The phasing system includes a heater plate disposed to engage a solid ink stick and heat an engaging portion of the ink stick to a liquid phase. A temperature sensing device associated with the heater plate detects the temperature thereof. A control system selectively supplies power to the heater plate. The method comprises supplying a predetermined amount of power through the control system to the heater plate intended to achieve the desired melt rate of the ink stick during a phase change from solid to liquid. The desired melt rate is associated with the predetermined desired temperature of the heater plate. The temperature of the heater plate is sensed with the sensing device during the supply of power thereto. When a sensed temperature of the heater plate varies from the predetermined desired temperature by a selected amount, the supply power is interrupted, whereby heater damage and printer ink starvation can be avoided.

Real time detection of ink stick jams in phasing printing systems

A heater assembly heats media substrate in a printing system prior to imprinting a desired image on the substrate. A plate member engages the substrate and communicates thermal energy thereto for the heating. A laminar assembly is adhered to the plate member and includes a trace pattern for converting electrical energy to the thermal energy. A thermal storage member is interposed between the plate member and the trace pattern for distributing thermal energy throughout the thermal storage member. Two thermal fuses are serially connected, one at each end of the trace pattern and disposed relative to the thermal storage member for detecting an undesired temperature increase in the laminar assembly sufficient for opening the fuses and electrically isolating the heater assembly against a consequential thermal run-away causing insulation degradation and an electrical short between the trace pattern and the plate member.

Heater assembly including thermal fuse

An ink melt heater is disposed in a phasing printing system for heating a solid ink stick for melting the ink stick from a solid to a liquid phase. The heater includes a trace assembly having a plurality of power zones having different wattage densities respectively. The heat transfer plate is adhered to the trace assembly for mating engagement against the solid ink stick. The heater has a low thermal mass for enhanced and rapid heat transfer from the trace assembly through the transfer to the ink stick.

Low thermal mass, variable watt density formable heaters for printer applications

A method and system is provided for more accurately determining ink in-flow and out-flow to a reservoir in a solid-to-liquid ink phasing delivery system for supplying ink to a printer. The printer throughput is safely maximized with a software algorithm that measures the ink available in the printer reservoir for printing. The algorithm is based on the known amount of ink in the reservoir when a level sensor probe is tripped and then calculates additional changes in ink volume. The process is done until the algorithm determines the reservoir volume is below a predetermined minimum level when the level sense probe senses ink. The algorithm calculates the ink leaving the reservoir using an out-flow model based on pixel counting and calculates ink entering the reservoir using an in-flow model based on a minimum guaranteed amount of ink delivered from the melt heater. A time out period is further calculated in which the reservoir should be refilled, and if not, the system is checked for an ink stick jam.

Ink delivery and printing method for phasing printing systems

A drum heater consisting of a plurality of vanes made preferably from mica material and having multiple separate heater wire channels controlled from an electrical cable is provided for heating the interior of a printer drum or fuser. The drum heater has element wires, which can be operated in two different modes, and which are wound around eight mica vanes. The mica vanes are held together on both ends with mica end caps for assembly, electrical isolation and thermal isolation. The mica vanes additionally define protruding tabs for attachment of wire restraining and protecting mica panels.

Drum heater

An improved replaceable liquid application system for applying a liquid intermediate transfer surface to a support surface in a printer is provided. The liquid application system is contained in a removable cassette and utilizes a liquid impregnated arcuate surface that engages the support surface by rolling contact. The liquid impregnated arcuate surface and a reclamation assembly are contained in a removable cartridge in the cassette. A cartridge life status assembly determines when the useful life of the cartridge has been exhausted. Push tabs on the cartridge and finger wells on the cassette allow for easy and convenient removal of a used cartridge and insertion of a replacement cartridge.

Apparatus and method for improved life sensing in a replaceable intermediate transfer surface application assembly

Replaceable intermediate transfer surface application assembly

A method of cleaning a media preheater that is positioned in the media path of a printer is disclosed. The media preheater has a fixed heater and a movable plate array biased toward the heater such that printer media passing between the plate array and the heater is compressed therebetween and heated. The preheater may be positioned upstream of a print head and downstream of a media advancing mechanism in the media path. More than one plate may be provided in the plate array to accommodate non-planarity of the heater or the printing media. The method elevates the temperature of the contact surface of the preheater to a cleaning temperature that is greater than the operating temperature and then passes a chase sheet over the surface to remove contamination from the preheater surface.

Method of cleaning a printer media preheater

An apparatus and method are described for applying an intermediate transfer surface, in the form of a liquid layer, on a support surface as may be used in a phase change ink printing system. The apparatus includes an applicator assembly for distributing the liquid layer onto the support surface to produce the intermediate transfer surface and an apparatus for metering the liquid layer uniformly on the support surface. The applicator assembly has a contact medium for removing foreign matter from and delivering the liquid onto the support surface. Preferably the contact medium is a liquid impregnated web that is periodically incremented to present a clean web surface in contact with the support surface. The metering apparatus is a hydrodynamic blade that uniformly distributes the liquid intermediate transfer layer over the support surface. The apparatus provides for sequencing of the applicator, then the applicator and the blade together, and finally the blade only to ensure proper application of the intermediate transfer layer and cleaning of the support surface.

Intermediate transfer surface application system

A media preheater positioned in the media path of a printer and having a fixed heater and a movable plate array biased toward the heater such that printing media passing between the heater and the plate array is compressed therebetween and heated. The preheater may be positioned upstream of a print head and downstream of a media advancing mechanism in the media path. More than one plate may be provided in the plate array to accommodate non-planarity of the heater or the printing medium. The plate array may be a thermally massive element that contacts the heater when no media is present, thereby permitting the medium to be heated from both sides.

Growing community of inventors

Woodburn, OR, United States of America

Larry Eugene Hindman