Exxon Research and Engineering Company

Rutgers, the State University of New Jersey

Solidia Technologies, Inc.

Other

Nanodyne Incorporated

Ceramare Corporation

Larry E McCandlish

Edwin L Kugler

Bernard H Kear

Richard S Polizzotti

Teh Chung Ho

Daniel Castoro

Orlando Narine

Vahit Atakan

John P Kuppler

Devin Patten

Rajendra K Sadangi

Russell R Chianelli

Allan J Jacobson

Richard E Riman

Sean Camron Quinn

Byoung-Kee Kim

Larissa W Turaew

Oleg Voronov

Archie R Young, Ii

Franklin J Wright

Edward J Osterhuber

Swarn J Bhatia

Xiangyuan Liu

Nicos C Angastiniotis

Robert Uhrin

Apparatus and methods for curing composite compositions that react with CO. The apparatus in general includes an easily transportable and easily assembled curing structure, such as a plastic sheet housing supported by gas pressure and/or by mechanical supports. Apparatus for providing reagent CO, for measuring water content and for removing water, and for controlling temperature, flow rates and flow directions through the curing structure. Examples of curing procedures and examples of cured materials in desired shapes are described.

Method and apparatus for curing COcomposite material objects at near ambient temperature and pressure

The invention provides novel articles of composite materials having hollow interior channels or passageways, or otherwise being hollowed out, and formulations and methods for their manufacture and uses. These hollow core objects are suitable for a variety of applications in construction, pavements and landscaping, and infrastructure.

Composite materials, methods of production and uses thereof

Hollow-core articles and composite materials, methods of production and uses thereof

Polycrystalline materials of macroscopic size exhibiting Single-Crystal-Like properties are formed from a plurality of Single-Crystal Particles, having Self-Aligning morphologies and optionally bonded together and aligned along at least one, and up to three, crystallographic directions.

Polycrystalline material having a plurality of single crystal particles

Polycrystalline materials of macroscopic size exhibiting Single-Crystal-Like properties are formed from a plurality of Single-Crystal Particles, having Self-Aligning morphologies and optionally ling morphology, bonded together and aligned along at least one, and up to three, crystallographic directions.

Single-crystal-like materials

Aqueous mineralizer solutions having retrograde solubility for ZnO contain a mineral acid in which ZnO is soluble and at least one compound of a coordinating ligand for Znions wherein the coordinating ligand compound is present in an amount that is effective to inhibit Zn(OH)ion formation as ZnO is dissolved in the solution. Reduced temperature methods using the mineralizer solutions to grow pure or doped ZnO crystals, pure or doped ZnO thick or thin films, and pure or doped ZnO crystalline powders are also disclosed. Cation doped ZnOs prepared by the inventive methods are also disclosed.

Mineralizer composition and method for growing zinc oxide crystals, films and powders

A method for fabricating a triphasic composite such as a WC/Co/diamond composite with a high volume fraction of diamond in a WC/Co matrix. The method involves sintering of a WC/Co powder compact to develop a porous preform, which displays some rigidity and strength, infiltrating the porous preform with a controlled distribution of carbon, and high pressure/high temperature treatment of the carbon-containing WC/Co preform to transform the carbon to diamond. The distribution of diamond in the composite can be functionally graded to provide a WC/Co core and a diamond-enriched surface, wherein all three phases form an interconnected structure in three dimensions. Such a tricontinuous structure combines high strength and toughness with superior wear resistance, making it attractive for applications in machine tools and drill bits.

Triphasic composite and method for making same

A low melting point alloy is used to sinter metal carbide particles. The alloy is a eutectic-like alloy formed from a binding metal such as iron, cobalt or nickel, in combination with vanadium and chromium. The alloy is preferably formed by forming two separate alloys and blending these together. The first alloy is formed by spray drying together a solution of a binding metal salt such as a cobalt salt with a solution of a chromium salt. The formed particles are then carburized to form a cobalt-chromium-carbon alloy. A separate vanadium alloy is formed in the same manner. The two are combined to establish the amount of chromium and vanadium desired, and this, in turn, is used to sinter metal carbide parts. This permits sintering of the metal carbide parts at temperatures less than 1250.degree. C. and in turn significantly inhibits grain grown without a significant decrease in toughness. It is particularly adapted to form carbide products wherein the carbide grain size is as low as 120 nanometers.

Cemented carbide articles and master alloy composition

Amorphous tungsten, cobalt, nickel, molybdenum, iron and alloys thereof can be formed by reducing metal-containing compositions to form the elemental metal wherein the particle size of the elemental metal is less than about 80 microns. This is oxidized in an oxygen-starved environment containing less than 3% oxygen and an inert gas to slowly oxidize the elemental metal. By oxidizing the metal under these conditions, the normal exotherm occurring during oxidation is avoided. The slow oxidation of the metal continues forming an amorphous metal oxide. The amorphous metal oxide can then be reacted in a reducing environment such as hydrogen to form the amorphous elemental metal. This amorphous elemental metal can then be reacted with a carburizing gas to form the carbide or ammonia gas to form the nitride or hexamethylsilane to form the silicide. This permits gas/solid reactions. The amorphous metal can also be used in a variety of different applications.

Method for producing amorphous based metals

A compacted, single phase or multiphase composite article. Particles for use in the compacted article are produced by providing a precursor compound containing at least one or at least two metals and a coordinating ligand. The compound is heated to remove the coordinating ligand therefrom and increase the surface area thereof. It may then be reacted so that at least one metal forms a metal-containing compound. The particles may be consolidated to form a compacted article, and for this purpose may be used in combination with graphite or diamonds. The metal-containing compound may be a nonmetallic compound including carbides, nitrides and carbonitrides of a refractory metal, such as tungsten. The metal-containing compound may be dispersed in a metal matrix, such as iron, nickel or cobalt. The dispersed nonmetallic compound particles are no larger than about 0.1 micron in particle size and have a volume fraction greater than about 0.15 within the metal matrix.

Metal article and method for producing the same

A new carbothermic reaction process is described for the thermochemical processing of nanophase WC-Co powders. The process permits shorter reaction times, reduced temperatures, and finer microstructures compared to conventional processing methods. The process builds on our experience with spray conversion processing [1], but involves 1) chemical vapor infiltration reaction of the carbon infiltrant and particle substrate to from WC-CO; and 2) removal of any excess (unreacted) carbon by controlled gasification. A feature of the carbothermic reaction process is its adaptability to conventional WC-Co processing technology, as well as to spray conversion processing technology. The resulting power particles consist of a network of fine grains, (less than 100 nm) of WC and Co with interconnected fine porosity. Powder particles suitable for subsequent handling and consolidation are readily produced with diameters greater than 10 microns.

Carbothermic reaction process for making nanophase WC-Co powders

Metal article and method for producing the same (c-2580)

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Highland Park, NJ, United States of America

Larry E McCandlish