International Business Machines Corporation

Infineon Technologies Ag

Other

Globalfoundries Singapore Pte. Ltd.

Infineon Technologies North America Corp.

Larry Clevenger

Chih-Chao Yang

Timothy Joseph Dalton

Andrew Herbert Simon

Kaushik Arun Kumar

Douglas C La Tulipe, Jr

Mark Hoinkis

Roy Charles Iggulden

Andy Cowley

Carl John Radens

Yun-Yu Wang

Erdem Kaltalioglu

Jeremy K Stephens

Jochen Schacht

Stefan J Weber

Louis L Hsu

Yun Yu Wang

Haining S Yang

Keith Kwong Hon Wong

Soon-Cheon Seo

Terry Allen Spooner

Chandrasekhar Narayan

Johnathan E Faltermeier

Stephen Edward Greco

Kwong Hon Wong

Hermann Wendt

David M Dobuzinsky

Kaushik Chanda

Rama Divakaruni

Larry Alan Nesbit

Sunfei Fang

Chienfan Yu

Munir D Naeem

Louis L C Hsu

Michael Lester Wise

Johnny Widodo

Sven Schmidbauer

Peter Weigand

Wuping Liu

Chenting Lin

Markus Naujok

Jeffrey R Marino

Steffen K Kaldor

Rainer Florian Schnabel

Michael Maldei

Teck Jung Tang

Stefan Weber

Yi-Hsiung Lin

Jing Li

Stanley J Klepeis

Ranier Florian Schnabel

Hsiao-Ling Lu

Han Wah Ng

Steffen Kaldor

Methods for producing self-aligned, self-assembled sub-ground-rule features without the need to use additional lithographic patterning. Specifically, the present disclosure allows for the creation of assist features that are localized and self-aligned to a given structure. These assist features can either have the same tone or different tone to the given feature.

Methods for self-aligned self-assembled patterning enhancement

An interconnect stack and a method of manufacturing the same wherein the interconnect has vertical sidewall vias. The interconnect stack includes a substrate, a metal interconnect formed in the substrate, an etch stop formed on the substrate and the metal interconnect, and an interlayer dielectric (ILD) layer having at least one via formed therein extending through a transition layer formed on the etch stop layer. The via is formed by etching the ILD to a first depth and ashing the interconnect stack to modify a portion of the ILD between the portion of the via formed by etching and the transition layer. Ashing converts this portion of the ILD to an oxide material. The method includes wet etching the interconnect to remove the oxide material and a portion of the transition layer to form a via extending through the ILD to the etch stop layer.

Method of controlled low-k via etch for Cu interconnections

A method of making a diffusion barrier for a interconnect structure. The method comprises: providing a conductive line in a bottom dielectric trench; depositing a sacrificial liner on the cap layer; depositing an interlayer dielectric; forming a trench and a via in the top interlayer dielectric; and removing a portion of the cap layer and the sacrificial layer proximate to the bottom surface of the via. The removed portions of the cap layer and sacrificial layer deposit predominantly along the lower sidewalls of the via. The conductive line is in contact with a cap layer, and the sacrificial layer is in contact with the cap layer. The invention is also directed to the interconnect structures resulting from the inventive process.

Interconnect structures and methods of making thereof

Disclosed is a method for depositing a metal layer on an interconnect structure for a semiconductor wafer. In the method, a metal conductor is covered by a capping layer and a dielectric layer. The dielectric layer is patterned so as to expose the capping layer. The capping layer is then sputter etched to remove the capping layer and expose the metal conductor. In the process of sputter etching, the capping layer is redeposited onto the sidewall of the pattern. Lastly, at least one layer is deposited into the pattern and covers the redeposited capping layer.

Method for depositing a metal layer on a semiconductor interconnect structure having a capping layer

A dual damascene structure and method of fabrication thereof. An insulating layer comprises a first dielectric material and a second dielectric material, the second dielectric material being different from the first dielectric material. First conductive regions having a first pattern are formed in the first dielectric material, and second conductive regions having a second pattern are formed in the second dielectric material, the second pattern being different from the first pattern. One of the first dielectric material and the second dielectric material comprises an organic material, and the other dielectric material comprises an inorganic material. One of the first and second dielectric materials is etchable selective to the other dielectric material. A method of cleaning a semiconductor wafer processing chamber while a wafer remains residing within the chamber is also disclosed.

Dual damascene structure and method

A method of forming borderless contacts and a borderless contact structure for semiconductor devices. A preferred embodiment comprises using a second etch selectivity material disposed over a first etch selectivity material to preserve the first etch selectivity material during the etch processes for the various material layers of the semiconductor device while forming the borderless contacts.

Reduced cap layer erosion for borderless contacts

A method of fabricating a semiconductor device having a dielectric structure on which an interconnect structure is optionally patterned using lithographic and etching techniques, within a single deposition chamber, is provided. The dielectric structure may optionally be covered by diffusion barrier materials prior to a sputter etching process. This sputter etching process is used to remove the native oxide on an underneath metal conductor surface and includes a directional gaseous bombardment with simultaneous deposition of metal neutral. Diffusion barrier materials may also be deposited into the pattern.

Simultaneous native oxide removal and metal neutral deposition method

In copper backend integrated circuit technology, advanced technology using low-k organic-based interlayer dielectrics have a problem of carbon contamination that dos not occur in circuits using oxide as dielectric. A composite liner layer for the copper lines uses Ti as the bottom layer, which has the property of gettering carbon and other contaminants. The known problem with Ti of reacting with copper to form a high resistivity compound is avoided by adding a layer of TiN, which isolates the Ti and the copper.

Ti liner for copper interconnect with low-k dielectric

An electrical fuse structure comprises a semiconductor substrate; at least one electrically insulating layer over the semiconductor substrate having a portion thereof containing electrical wiring and another, adjacent portion thereof substantially free of electrical wiring; optionally, a further electrically insulating layer over the at least one electrically insulating layer. The electrically insulating layer(s) have a depression formed over the portion substantially free of electrical wiring, with the depression having a lower surface level than an adjacent portion of the electrically insulating layer. The fuse structure also includes a fuse insulator disposed over the depression and a fuse over the fuse insulator. Preferably, the fuse insulator is disposed only in the depression to elevate the fuse to the same level as the adjacent portion of the electrically insulating layer. The fuse structure may have a single layer or comprise alternating layers having different degrees of reflectivity to a laser beam, such as alternating layers of silicon oxide and silicon nitride. The preferred fuse structure comprises an electrically and thermally resistive fuse insulator in the depression, such that the fuse insulator substantially prevents heat of an energy beam directed at the fuse from being transmitted to the semiconductor substrate. More preferably, the fuse formed has a width less that that of the fuse insulator. The fuse structure may further include additional wiring over the electrical insulating layer at the same level as the fuse.

Fuse processing using dielectric planarization pillars

A method is provided in which intermediate sized structures can be filled without forming voids during the fill process. The methods involve use of a sequence of CVD/PVD/CVD/PVD steps. The methods are especially effective for filling &ldquo;intermediate&rdquo; size features in damascene and dual damascene structures.

CVD/PVD/CVD/PVD fill process

A process is provided for planarization of an insulation layer, e.g., of silicon dioxide, on a semiconductor wafer, e.g., of silicon, and having a surface with a downwardly stepped chemically mechanically polished arrangement of metal lines in the insulation layer between intervening insulation portions. A first pattern portion of metal lines is separated by intervening insulation portions and defines a first pattern factor having a first value, and an adjacent second pattern portion of metal lines is separated by intervening insulation portions and defines a second pattern factor having a second value different from the first value. The second pattern portion is at a step depth relative to the insulation layer surface different from that of the first pattern portion relative to such layer surface. The process involves chemically mechanically polishing the insulation layer surface and first and second pattern portions to reduce the step depths of the pattern portions relative to the insulation layer surface and to each other, for planarizing the insulation layer surface and pattern portions relative to each other. The process further involves providing a further insulation layer on the planarized insulation layer, and a further arrangement of metal lines in the further insulation layer, and chemically mechanically polishing the further arrangement of metal lines.

Planarization after metal chemical mechanical polishing in semiconductor wafer fabrication

A method for depositing metal lines for semiconductor devices, in accordance with the present invention includes the steps of providing a semiconductor wafer including a dielectric layer formed on the wafer, the dielectric layer having vias formed therein and placing the wafer in a deposition chamber. The method further includes depositing a metal on the wafer to fill the vias wherein the metal depositing is initiated when the wafer is at a first temperature and the depositing is continued while heating the wafer to a target temperature which is greater than the first temperature.

Metal line deposition process

Improved methods for forming metal-filled structures in openings on substrates for integrated circuit devices are obtained by the formation of a discontinuous metal liner by CVD in an opening to be filled. The discontinuous metal liner surprisingly provides wetting equivalent to or better than continuous layer CVD liners. The CVD step is followed by depositing a further amount of metal by physical vapor deposition over the discontinuous layer in the opening, and reflowing the further amount of metal to obtain the metal-filled structure. The interior surface of the opening is preferably a conductive material such as titanium nitride. Preferably, the discontinuous metal layer is made of aluminum. The metal deposited by PVD is preferably aluminum or an aluminum alloy. The methods of the invention are especially useful for the filling of contact holes, damascene trenches and dual damascene trenches. The methods of the invention are especially useful for filling structures having an opening width less than 250 nm.

CVD/PVD method of filling structures using discontinuous CVD AL liner

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Lagrangeville, NY, United States of America

Larry Clevenger