Hatch Ltd.

Xerox Corporation

Ecomaister Co., Ltd.

Lai Chi So

Santiago Faucher

Kimberly D Nosella

Maurizio Darini

Matthew H Cramer

Johannes Nell

Sina Mostaghel

Victor Hernandez

Darryl Robert Metcalfe

Tom Rafferty

Matthew Cramer

Sang-Yoon Oh

A method for recovering metal values from a molten slag composition includes atomizing the slag with an oxygen-containing gas in a gas atomization apparatus, to produce solid slag granules. Oxygen in the atomizing gas converts metals to magnetic metal compounds, thereby magnetizing the metal-containing slag granules. These metal-containing slag granules are then magnetically separated. Larger amounts of metals may be removed by passing the molten slag through a pre-settling pan with an adjustable base, and/or discontinuing atomization where the metal content of the slag exceeds a predetermined amount. Solid slag granules produced by atomization may be charged to a recovery unit for recovery of one or more metal by-products. An apparatus for recovering metal values from molten slag includes a gas atomization apparatus, a flow control device for controlling the flow of atomizing gas, a control system, and one or more sensors to detect metal values in the slag.

Methods and apparatus for metal recovery from slag

A process for preparing solid slag granules from a molten slag composition comprises: (a) providing the molten slag composition; (b) converting the molten slag composition into the solid slag granules in a dispersion apparatus; and (c) sorting the solid slag granules by shape in a separator to produce a plurality of fractions having different sphericities. Granular slag products comprise one or more fractions of solid slag granules produced by the process, and include proppants, roofing granules, catalyst supports, which may be porous or non-porous, and coated or uncoated.

Granulated slag products and processes for their production

A continuous emulsion aggregation process for the production of particles is presented including a plurality of continuous stirred-tank reactors (CSTR). The plurality of continuous stirred-tank reactors includes a first reactor and a second reactor for facilitating an aggregation process; a third reactor for facilitating a shell addition process; a fourth reactor for facilitating a freeze process; a fifth reactor for facilitating a chelating process; a sixth reactor for facilitating a ramp-up process; and a seventh reactor for facilitating a coalescence process. The reactors are sequentially assembled in a series configuration, each of the reactors cooperating with an overhead stirrer. In other embodiments, a CSTR system of the present disclosure possesses five reactors sequentially assembled in a series configuration to form toner particles.

Continuous emulsification-aggregation process for the production of particles

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Mississauga, Canada

Lai Chi So