Halliburton Energy Services, Inc.

Kyris Agapiou

Ben John Iverson

Ben Iverson

Sam Jason Lewis

Corrosion-resistant refractory binder compositions may include high alumina cement, high-alumina refractory aluminosilicate material, and phosphorous material. Examples of high-alumina refractory aluminosilicate material include crushed firebrick, firebrick grog, refractory mortar, fire clay, mullite, fused mullite, and combinations thereof. The binder composition may be mixed with sufficient amount of fluid such as water to form a slurry and introduced into a wellbore penetrating a subterranean formation, where it may be allowed to set at a point downhole. Such compositions, once set, may exhibit enhanced corrosion and heat resistance. Such compositions, once set, may additionally be cured. Curing may take place at higher temperatures and/or pressures, and may furthermore increase temperature resistance and/or strength of the set binder composition. In addition, the inclusion of high-alumina refractory aluminosilicate material may provide for enhanced consistency in such binder compositions formulated from different batches of high-alumina refractory aluminosilicate material.

Corrosion-resistant refractory binder compositions and oil well completion and production operations

Corrosion-resistant refractory binder compositions may be formed with a calcium ion source, high-alumina refractory aluminosilicate pozzolan, and water. Any one or more of such components may individually be non-cementitious. Examples of high-alumina refractory aluminosilicate pozzolan include crushed firebrick; firebrick grog; and mixtures of silicate and any one or more of corundum, high-alumina ceramic, and bauxite; refractory mortar; fire clay; mullite; fused mullite; and combinations thereof, among others. A binder composition may be mixed with sufficient amount of water to form a slurry, which slurry may be introduced into a subterranean formation (e.g., via a wellbore penetrating the subterranean formation). A plurality of the non-cementitious components may react in the presence of water when exposed to suitable conditions so as to enable the binder composition to set. Such compositions, once set, may exhibit enhanced corrosion and/or heat resistance as compared to other binder compositions.

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Houston, TX, United States of America

Kyris Agapiou