Lawrence Livermore National Security, LLC

Kyle T Sullivan

Alexander E Gash

Joshua D Kuntz

John J Vericella

Eric B Duoss

John M Densmore

Marcus A Worsley

John G Reynolds

Matthew M Durban

Michael D Grapes

Ryan S Kelley

Brian Giera

Maxwell R Murialdo

Brian M Howell

Robert V Reeves

Bradley W White

In one embodiment, a method includes depositing a material on a substrate. The material includes: a plurality of particles configured to complete a self-propagating and/or self-sustaining reaction upon initiation thereof, a solvent system, and one or more stabilizing agents.

Multifunctional reactive inks, methods of use and manufacture thereof

In one embodiment, a method includes dispersing a plurality of particles in a solution to form a dispersion; and adding a stabilizing agent to the dispersion in an amount sufficient to cause the dispersion to exhibit one or more predetermined rheological properties, wherein the particles are characterized by a core-shell configuration, wherein the core-shell configuration includes a core formed from a first material and a shell formed from a second material, wherein the first material and the second material form a combustible composition and/or a reactive binary composition that is configured to complete a self-propagating reaction and/or a self-sustaining reaction upon initiation thereof. Corresponding materials, and methods of using such materials, are also disclosed.

Systems and methods for controlling a material extrusion device to extrude a filament of an ink are provided. An extrusion printing control system collects from one or more sensors measurements representing an internal state of material extrusion processing during extrusion of the filament. In addition, the system collects an image of the filament as the filament is extruded. The system applies a classifier to the collected image to generate an image-derived state characterizing the filament. Based on the internal state and the image-derived state, the system estimates a derived state using a model. The system determines control parameters using the model to achieve a desired quality of the filament by minimizing a cost function based on the internal state, the image-derived state, the derived state, and constraints of the material extrusion device. Finally, the system provides the control parameters to a controller of the material extrusion device.

Machine learning informed control systems for extrusion printing processes

In one embodiment, a method includes dispersing a plurality of particles in solution to form a dispersion and adding a stabilizing agent to the dispersion in an amount sufficient to cause the dispersion to exhibit one or more predetermined rheological properties. The particles in the dispersion are configured to complete a self-propagating and/or self-sustaining reaction upon initiation thereof. In another embodiment, a method includes depositing a material on a substrate. The material includes: a plurality of particles configured to complete a self-propagating and/or self-sustaining reaction upon initiation thereof, a solvent system, and one or more stabilizing agents.

An apparatus, system, and method utilizes at least two separate components during the process of producing the final product. At least one component during the process is produced using additive manufacturing, and additional components are components that are combined with the additively manufactured part. The apparatus, system, and method includes at least one energetic component and at least one second inert component. An additive manufacturing system produces a scaffold of said first energetic component(s). A system adds the second component(s) to the scaffold to produce the energetic material product.

Additive manufacturing of multi-component parts for customizable energetic systems

In one embodiment, a material includes a plurality of particles, a solvent system and one or more stabilizing agents; the particles are configured to complete a self-propagating and/or self-sustaining reaction upon initiation thereof. In another embodiment, a method includes dispersing a plurality of particles in solution to form a dispersion and adding a stabilizing agent to the dispersion in an amount sufficient to cause the dispersion to exhibit one or more predetermined rheological properties; again, the particles in the dispersion are configured to complete a self-propagating and/or self-sustaining reaction upon initiation thereof. In still another embodiment, a method includes depositing a material on a substrate; the material includes a plurality of particles configured to complete a self-propagating and/or self-sustaining reaction upon initiation thereof, a solvent system and one or more stabilizing agents.

A method includes providing a plurality of particles of an energetic material suspended in a dispersion liquid to an EPD chamber or configuration; applying a voltage difference across a first pair of electrodes to generate a first electric field in the EPD chamber; and depositing at least some of the particles of the energetic material on at least one surface of a substrate, the substrate being one of the electrodes or being coupled to one of the electrodes.

Methods and systems for electrophoretic deposition of energetic materials and compositions thereof

A system that provides control of the output shockwave properties of energetic material wherein the system includes an energetic material having a first portion and a second portion. An additive manufacturing system combines the first portion and the second portion of the energetic material wherein the first portion and the second portion are positioned relative to each other to provide control of the output shockwave properties of the energetic material.

Architected materials and structures to control shock output characteristics

Additive Manufacturing (AM) is used to make aids that target the training of K-9s to detect explosives. The process uses mixtures of explosives and matrices commonly used in AM. The explosives are formulated into a mixture with the matrix and printed using AM techniques and equipment. The explosive concentrations are kept less than 10% by wt. of the mixture to conform to requirements of shipping and handling.

K-9 training aids made using additive manufacturing

Additive Manufacturing (AM) is used to make mimics for explosives. The process uses mixtures of explosives and matrices commonly used in AM. The explosives are formulated into a mixture with the matrix and printed using AM techniques and equipment. The explosive concentrations are kept less than 10% by wt. of the mixture to conform to requirements of shipping and handling.

Explosives mimic for testing, training, and monitoring

A product includes: a part including at least one component characterized as an energetic material, where the at least one component is at least partially characterized by physical characteristics of being deposited by an electrophoretic deposition process. A method includes: providing a plurality of particles of an energetic material suspended in a dispersion liquid to an EPD chamber or configuration; applying a voltage difference across a first pair of electrodes to generate a first electric field in the EPD chamber; and depositing at least some of the particles of the energetic material on at least one surface of a substrate, the substrate being one of the electrodes or being coupled to one of the electrodes.

Growing community of inventors

Brentwood, CA, United States of America

Kyle T Sullivan