Uop Lcc

Kurt A Detrick

Zhanping Xu

David James Shecterle

Avram Michael Buchbinder

Jocelyn Daguio

Bryan S Garney

Douglas A Becci

John M Krupczak

Andrew D Mezera

Andrea G Bozzano

Trung S Pham

David A Wegerer

Robert L Mehlberg

Susie C Martins

Douglas A Nafis

Sean G Mueller

David S Lafyatis

Eric Leeton

Bipin Virpal Vora

Paul T Barger

Robert J Schmidt

R Joe Lawson

Phillip F Daly

Thomas R Fritsch

Sanford Allan Victor

Christian D Freet

Praneeth Dayanthe Edirisinghe

Masami Kojima

Gregory J Schrad

James G Hagen

Sean Glennon Thomas Mueller

Reactor systems for use with ionic liquid catalyst. The reactor systems include one or more stages, which include a reactor and a heat exchanger, and a separation zone. The reactor and the heat exchanger may have a vertical orientation. Additionally, a separation vessel may also include a vertical orientation. The heat exchanger may allow for linear flow of process fluid to control residence time.

Reactor system for use with an ionic liquid catalyst

The present invention involves processes and equipment for handling chloride in an ionic liquid alkylation system. The processes involve not only breaking down the organic chloride to active HCl for ionic liquid activation, but also recovering HCl in the effluent downstream to maintain the HCl requirements while also reducing HCl emissions. This equipment may be used in conjunction with an isomerization reaction zone which is integrated into the ionic liquid alkylation process to further isomerize n-paraffins to isoparaffins for recycle to the alkylation reaction zone.

Chloride management in ionic liquid alkylation processes

One or more processes for recovering entrained ionic liquid from a hydrocarbon phase containing droplets of ionic liquid are described. The processes includes contacting the hydrocarbon phase containing the droplets of ionic liquid with a retaining material in a separation zone. The droplets of ionic liquid are retained by the retaining material. The ionic liquid may be recovered from the retaining material with a solvent or desorbent. The retaining material may be regenerated and the ionic liquid may be reactivated. The retaining material may be used in a wash vessel to retain or remove contaminant solids within the reactor or other vessels.

Processes for removing entrained ionic liquid from a hydrocarbon phase

A method of controlling a hydrocarbon conversion process is described. The method involves introducing a reactant into a reaction zone containing an ionic liquid catalyst. The reaction zone has at least two zones. The mass transfer resistance in the second zone is greater than the mass transfer resistance in the first zone.

Selectivity of ionic liquid alkylation

An ionic liquid reactor unit and a process for controlling heat generation from an ionic liquid reactor unit. The ionic liquid reactor unit may include an external heat exchanger. The effluent from the reactor is separated in a separation zone allowing the hydrocarbon phase to transfer heat to a cooling fluid. The heat exchanger may be a tube-in-shell, a spiral plate heat exchanger, a hair pin heat exchanger. The heat exchanger accommodates the separation of the ionic liquid from the hydrocarbon phase, and may allow for the ion liquid to be drained.

Ionic liquid reactor with heat exchanger

Methods of recovering droplets of ionic liquid catalyst from a process stream are described. The volume fraction of ionic liquid in the hydrocarbon is increased to cause the ionic liquid droplets to coalesce. One method incorporates various combinations of gravity separation zone(s) and fractionation zones. Another method involves using a combination of a flash vessel and a fractionation zone, as well as an optional gravity separation zone.

Methods for recovering ionic liquid fines from a process stream

A method for recovering entrained ionic liquid from an immiscible phase containing droplets of ionic liquid is described. The method includes contacting the immiscible phase containing the droplets of ionic liquid with a scrubbing ionic liquid phase in a scrubbing zone. The immiscible phase containing the droplets of ionic liquid has a first level of droplets of ionic liquid. At least a portion of the droplets of ionic liquid are transferred to the scrubbing ionic liquid phase to form a recovered ionic liquid phase comprising the scrubbing ionic liquid and the transferred portion of the droplets of ionic liquid and a second immiscible phase having a second level of droplets of ionic liquid lower than the first level. The second immiscible phase is separated from the recovered ionic liquid phase.

Method for recovering entrained ionic liquid from an ionic liquid immiscible phase

An apparatus and process for isomerizing a hydrocarbon stream rich in a C4 hydrocarbon and/or at least one of a C5 and C6 hydrocarbon which includes a first drier and a second drier; and a reaction zone communicating with at least the first drier. The first drier operates at a first condition to dry the reactant and the second drier operates at a second condition during regeneration. The used regenerant remaining in the second drier after regeneration can (1) pass through a vent-to-flare assembly in a batch-wise manner; (2) pass through a downflow-depressure-to-low-pressure-device assembly in a batch-wise manner; (3) pass through a cross-over piping purge assembly to minimize upsets in the reaction and fractionation zones when the second drier is placed back in operation; or any combination of (1) (2) and/or (3) to minimize upsets in the reaction and fractionation zones when the second drier is placed back in operation.

Apparatus and process for isomerizing a hydrocarbon stream

One exemplary embodiment can be an apparatus for isomerizing a hydrocarbon stream rich in a C4 hydrocarbon and/or at least one of a C5 and C6 hydrocarbon. The apparatus can include: a first drier and a second drier adapted to receive a fluid including at least one reactant; and a reaction zone communicating with the first drier to receive the fluid including at least one reactant and with the second drier to receive the regenerant. Generally, the first drier operates at a first condition to dry the fluid including at least one reactant and the second drier operates at a second condition during regeneration with a regenerant. The regenerant is displaced from the drier using a down-flow regenerant displacement assembly.

Apparatus and process for isomerizing a hydrogen stream

The process disclosed herein is a process for producing phenyl-alkanes by alkylation of an aryl compound with an olefinic compound and which uses a mordenite catalyst and a silica-alumina catalyst. The selectivity of the process to 2-phenyl-alkanes can be varied over a wide range.

Staged process for producing linear 2-phenyl-alkanes

A process for producing a product aromatic compound is disclosed which uses an on-stream alkylation reactor and an off-stream alkylation reactor, and in which at least a portion of the feed aromatic compound in the effluent stream of off-stream alkylation reactor undergoing regeneration is passed to the on-stream alkylation reactor. An embodiment of this process that uses on-stream and off-stream aromatic byproducts removal zones is also disclosed.

Alkylaromatic process with catalyst regeneration

Detergent-quality linear alkylaromatics are recovered from an alkylation reactor effluent containing polymeric byproducts, such as dimers and trimers of the olefinic feedstock. The effluent stream passes to another reactor operating at a higher temperature than the first reactor. Heavy alkylate is separated from the detergent-quality linear alkylaromatics by conventional separation methods such as distillation. This invention decreases the concentration of polymeric byproducts in the linear alkylaromatics. The benefits of this invention include a higher linearity and/or a lower bromine index in the detergent-quality linear alkylaromatic product, as well as a lower color after sulfonation of the linear alkylbenzene sulfonate.

Growing community of inventors

Glen Ellyn, IL, United States of America

Kurt A Detrick