Mabuchi Motor Co., Ltd.

Kunitaka Murai

Satoshi Suzuki

Katsumi Yamada

Michio Tsunoda

A miniature motor in which stators are mounted in an interior of a casing, and a preassembled commutator is provided on a rotor rotatably disposed to face the stators. The commutator has a sleeve body having a cylindrical portion provided with a flanged portion and a plurality of recesses, directed outwardly, in a side wall of the flanged portion, with the sleeve body being made of insulating material and mounted on a rotary shaft of the rotor. The commutator also has a plurality of conductive commutator pieces each having a body portion formed in an arcuate shape and mounted on an outer circumferential surface of the cylindrical portion, a terminal portion and at least one retainer portion, with each of the terminal portion and the retainer portion being received in the recesses.

Miniature motor with preassembled commutator

A method for winding coils on an armature for miniature motor which typically comprise an armature iron core of a multi-pole construction, having a plurality of coils wound thereon, a commutator disposed on an insulating cylinder fixedly fitted to a motor shaft, and ends of lead wires drawn from the coil connected to commutator tongues of the commutator, in which a plurality of coils are wound sequentially on the armature iron core, and the trailing end of the lead wire drawn from the lastly wound coil is connected to a predetermined commutator tongue after the lead wire is wound on the insulating cylinder at a predetermined angle in such a manner that the lead wire intersects and makes contact with all the lead wires lying between the already wound coils and the commutator tongues at least more than once.

Growing community of inventors

Chiba, Japan

Kunitaka Murai