Mitsui Toatsu Chemicals, Incorporated

Kunio Hanauye

Tsutomu Takase

Mitsuhiro Iwasa

Yoshio Morimoto

Mizuo Ito

Toshio Itakura

Yoshiro Shimizu

A process for producing a phenolic resin comprising condensing a phenol component and an aldehyde component, characterized in that the phenol component comprises (high-molecular-weight phenolic compounds which are left after bisphenol A-containing by-products formed in the production of bisphenol A by condensing acetone and phenol in the presence of an acid catalyst are treated at a high temperature of at least 150.degree. C. in the presence of an alkaline catalyst to remove low-boiling components therefrom.

Process for production of phenolic resin from bisphenol-A by-products

A new resol-type phenol resin is described which is obtained by heat-reacting isopropenylphenol oligomer as partial or whole phenol component of the resin with an aldehyde in the presence of a basic catalyst. Varnishes are obtained by adding a suitable vehicle to the resin. Laminates manufactured by impregnating a base with the phenol resin and heating the impregnated base to cure the resin are obtained with superior mechanical and electrical characteristics.

Laminates prepared from resol-type phenol resins

2,6-DI-TERT.-BUTYL-4-CUMYL PHENOL IS PRODUCED BY REACTING P-CUMYL PHENOL WITH ISOBUTYLENE, AT A REACTION TEMPERATURE OF FROM 40.degree. TO 120.degree.C. in the presence of from 0.01 to 20% by weight of p-toluene sulfonic acid based on the weight of the p-cumyl phenol. Isobutylene is charged into the reaction system at a high rate and is always present in the reaction system during the reaction. A substantially 100% conversion of p-cumyl phenol is attained and the weight ratio of 2,6-di-tert.-butyl-4-cumyl phenol/2-tert.-butyl-4-cumyl phenol in the reaction product is greater than 10, while splitting off of the cumyl group at the para position is suppressed.

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Nagoya, Japan

Kunio Hanauye