Toyota Jidosha Kogyo Kabushiki Kaisha

Kunihiko Uchida

Katsumi Kondo

Fumiyoshi Noda

Yoshiro Komiyama

Yasuhisa Kaneko

Yoshihiro Tsuzuki

Masaaki Tokui

Hideki Murakami

A hyper-eutectic aluminum-silicon based alloy for castings has an essential disadvantage in its poor strength. The present invention provides an alloy comprised of 16-25% Si, 3.0-5.5% Cu, 0.2-0.8% Mg, 0.3-0.8 Mn, not more than 0.25% Ti and not more than 0.3% Fe to remove the above mentioned disadvantage. Another provided alloy containing 0.5-1.5% Zn in addition to the above mentioned ingredients not only removes the above mentioned disadvantage but also improves machinability. A still further provided alloy containing 0.3-2.0% Pb in addition to the first mentioned ingredients not only removes the above essential disadvantage but also improves machinability as well as additionally enhancing the wear resistance. In the disclosed alloys the content of iron as one of the impurities is restricted to a low level, because iron destroys the effect of the invention to remove said disadvantage.

Hyper-eutectic aluminum-silicon based alloys for castings

The present invention relates to a method of manufacturing a metal-impregnated body by immersing a porous ceramic or ceramic powder in a solution containing a chemical compound having an OH radical selected from the group consisting of water and aqueous solutions of methanol, ethanol, butanol, acetone, acetic acid and ammonium hydroxide; drying and molding it into a porous body; and then impregnating said porous body with a molten metal.

Method of manufacturing a metal-impregnated body

The present invention relates to a method of manufacturing a metal-impregnated body in which a porous body is immersed under sub-atmospheric pressure in a molten alloy for impregnation with said alloy or a porous body is immersed under elevated pressures produced by various gases, the pressure then being reduced to normal level, after which the porous body is introduced together with a molten alloy into a metal mold, in which said molten alloy is impregnated into said porous body. The porous body is then separated from said molten alloy.

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Okazaki, Japan

Kunihiko Uchida