Lyondell Chemical Technology, L.p.

Kun Qin

Roger A Grey

Peter J Whitman

Bi Le-Khac

Guoyi Fu

Mark P Kaminsky

Edrick Morales

A catalyst comprising a spray-dried transition metal zeolite and a noble metal is disclosed. The spray-dried transition metal zeolite comprises a transition metal zeolite and a binder. At least 50 wt. % of the binder is titania. The catalyst is used in a process to produce an epoxide by reacting an olefin, hydrogen, and oxygen. The catalyst is easy to filter from a slurry and produces a reduced level of hydrogenation products.

Spray-dried transition metal zeolite and its use

A process is disclosed for the epoxidation of an olefin with hydrogen and oxygen in the presence of an oxidation catalyst comprising a transition metal zeolite, and a noble metal catalyst comprising a noble metal and an ion-exchange resin. The process is highly productive and selective in making epoxides. A noble metal catalyst comprising a cation-exchanged resin further improves the productivity and/or the selectivity of the process.

Direct epoxidation process

A process for producing an epoxide comprising reacting an olefin, hydrogen and oxygen in the presence of a catalyst comprising a titanium or vanadium zeolite, palladium, and lead. The process results in significantly reduced alkane by-product formed by the hydrogenation of olefin.

Direct epoxidation process using improved catalyst composition

Titanium or vanadium zeolites are pretreated by contacting with an amino polyacid compound, such as ethylenediaminetetraacetic acid or a salt thereof, prior to use in olefin epoxidation with hydrogen peroxide.

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Chadds Ford, PA, United States of America

Kun Qin