Taiwan Semiconductor Manufacturing Comp. Ltd.

TSMC Nanjing Company, Limited

Kuan Jung Chen

I-Chih Chen

Sheng-Lin Hsieh

Ching-Pei Hsieh

Chih-Mu Huang

Ching-Pin Lin

A method of forming a semiconductor device structure includes forming a first resist structure over a hard mask. The method further includes patterning the first resist structure to form a trench therein. The method further includes performing a first hydrogen plasma treatment to the patterned first resist structure, wherein the first hydrogen plasma treatment is configured to smooth sidewalls of the trench. The method further includes patterning the hard mask using the patterned resist structure as an etch mask. The method further includes forming a second resist structure over the patterned hard mask. The method further includes patterning the second resist structure to form an opening therein. The method further includes performing a second hydrogen plasma treatment to the patterned second resist structure. The method further includes patterning the patterned hard mask using the patterned second resist structure as a second etch mask.

Trench etching process for photoresist line roughness improvement

A method of forming a semiconductor device structure includes forming a resist structure over a substrate, the resist structure includes an anti-reflective coating (ARC) layer and a photoresist layer over the ARC layer. The method further includes patterning the photoresist layer to form a trench therein. The method further includes performing a hydrogen plasma treatment to the patterned photoresist layer, wherein the hydrogen plasma treatment is configured to smooth sidewalls of the trench, and the hydrogen plasma treatment is performed at a temperature ranging from about 200° C. to about 600° C. The method further includes patterning the ARC layer using the patterned photoresist layer as a etch mask.

A method of forming a semiconductor device structure is provided. The method includes forming a resist structure over a substrate. The resist structure includes an anti-reflective coating (ARC) layer and a photoresist layer over the ARC layer. The method further includes patterning the photoresist layer to form a trench therein. The method further includes performing a hydrogen plasma treatment to the patterned photoresist layer. The hydrogen plasma treatment is configured to smooth sidewalls of the trench without etching the ARC layer. The method further includes patterning the ARC layer using the patterned photoresist layer as a etch mask.

A semiconductor structure includes an active semiconductor fin having a first height, a dummy semiconductor fin adjacent to the active semiconductor fin and having a second height less than the first height, an isolation structure between the active semiconductor fin and the dummy semiconductor fin, and a dielectric cap over the dummy semiconductor fin. The dielectric cap is separated from the active semiconductor fin.

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Hsinchu, Taiwan

Kuan Jung Chen