Gm Global Technolgoy Operations, Inc.

Krunal P Patel

Anthony H Heap

Sean W McGrogan

Lawrence A Kaminsky

Adam J Heisel

Matthew Yard

Luke David Shepley

Tayoung Choi

Nathaniel S Michaluk

Jy-Jen F Sah

Paul G Otanez

William R Cawthorne

Robert L Morris

William Leonard Aldrich, Iii

Yiran Hu

Ning Jin

Bon Ho Bae

Ali K Naqvi

Pinaki Gupta

Birendra P Bhattarai

Samantha Victoria Lado

John L Lahti

Shaochun Ye

Jihoon Jang

Kevin J Storch

Christopher J Twarog

Jacob M Knueven

Michael Woon

Michael Arnett

Jeffrey J Waldner

Steven M Hessell

Michael Andrew Miller

Joshua F Pacheco

Karthikeyan Palanichamy

Kristopher D Lang

Rashad K Maady

Derek S Bonderczuk

Donald Chan

A propulsion control system has an electric motor configured to generate an axle torque in response to a final torque command, and has a motor constraint that specifies a maximum torque. A motor controller is configured to generate the final torque command in response to an intermediate torque command and a distributed power limit command. An open-loop function in supervisory controller is configured to calculate an initial torque command vector in response to a driver torque command, calculate an intended operating vector by mapping the initial torque command vector into a multidimensional power space, generate the intermediate torque command by clipping the intended operating vector in response to the motor constraint, generate a constrained command vector by clipping the intended operating vector in response to the motor constraint and a plurality of energy storage constraints, and generate the distributed power limit command in response to the constrained command vector.

Open-loop vehicle propulsion control

A method of operating a vehicle includes a vehicle controller receiving an operator-input vehicle control command with an associated torque request, and identifying any propulsion actuator constraints that limit a brake torque capacity available from the vehicle powertrain. Using the propulsion actuator constraint(s) and torque request, the controller determines a propulsion brake torque distribution for the vehicle's road wheels and a maximum brake torque capacity for the powertrain actuator(s). A first brake torque request is determined using the propulsion brake torque distribution and a vehicle control mode of the powertrain system, and a second brake torque request is determined using the maximum brake torque capacity and the vehicle control mode. A friction brake torque command is determined by arbitrating between the first and second brake torque requests. The vehicle controller transmits the friction brake torque command to the friction brake system and a powertrain brake command to the powertrain actuator(s).

Intelligent vehicles and control logic for brake torque request estimation for cooperative brake system control

A method for distributing electrical power to electric motors in an electric powertrain, in which the electric motors are electrically connected to a shared power supply, includes receiving input signals via a supervisory controller. The input signals include a total torque request of the electric powertrain and electrical limits of the power supply. The method includes determining an open-loop torque command for each respective motor in response to the input signals. In response to the total torque request and the power supply limits, the controller also determines maximum and minimum power limits of motor, with the maximum and minimum power limits including a calibrated power reserve for executing a predetermined torque operation. The method includes transmitting the open-loop torque command and the power limits to a respective motor control processor of each motor to thereby control the torque operation.

Electrified powertrain with centralized power distribution strategy and decentralized inverters

A method for controlling a powertrain system in response to a command to execute a multi-state shift event for the transmission includes determining an initial output torque limit and determining an initial commanded output torque based upon the initial output torque limit. The powertrain system is controlled to generate torque in response to the initial commanded output torque prior to completion of a first state transition of the multi-state shift event that includes a commanded torque reduction. After completion of the first state transition of the multi-state shift event that includes the commanded torque reduction, a torque ramp rate is determined, and the initial commanded output torque is adjusted based upon the torque ramp rate. The powertrain system is controlled to generate torque in response to the initial commanded output torque and the adjusted initial commanded output torque during a remainder of the multi-state shift event.

Method and apparatus for controlling a multi-mode powertrain system

A powertrain system employing multiple propulsion torque actuators is described. A method for controlling the powertrain system includes interpreting a driver request, including determining a driver torque request and a regenerative braking request based upon driver inputs to an accelerator pedal and a brake pedal. A desired request is determined based upon the driver torque request and the regenerative braking request. Torque limits for the powertrain system are coordinated based upon the desired request, the driver torque request, and a previous driver torque request to determine upper and lower output torque limits, and the upper and lower output torque limits are combined with system constraints to generate a final torque request. The final torque request is employed to determine torque commands for the propulsion torque actuators, and the propulsion torque actuators are controlled based upon the torque commands for the propulsion torque actuators.

Method to coordinate propulsion torque actuators through torque limits

A powertrain system including an internal combustion engine, a transmission and an electric machine is described, and includes the electric machine rotatably coupled to a crankshaft of the internal combustion engine. The transmission is coupled to a driveline to transfer tractive torque and braking torque thereto. A method for controlling the electric machine includes determining a short-term axle torque capacity, a long-term axle torque capacity and a maximum regenerative braking stall torque capacity, and determining an operator request for braking. A preferred regenerative braking capacity is determined based upon the short-term axle torque capacity, the long-term regenerative braking capacity, the engine stall regenerative braking capacity and the operator request for braking. Torque output from the electric machine is controlled based upon the preferred regenerative braking capacity.

Method and apparatus for the determination of regenerative braking capacity in a vehicle with a step-gear transmission

An electric motor control system for a vehicle includes a vehicle speed module that determines a vehicle speed. A closed loop (CL) module determines a CL torque based on a difference between a target vehicle speed and the vehicle speed. A motor torque module determines a motor torque based on the CL torque and a motor torque request determined based on a position of an accelerator pedal. A switching control module controls switching of an inverter based on the motor torque to control application of power to an electric motor of the vehicle.

Vehicle speed control systems and methods

A method for controlling a powertrain of a vehicle includes calculating, via a controller, an optimal torque target for the powertrain as a function of system limits of the vehicle. The method includes commanding, via transmission of an output torque signal, an actual output torque of the powertrain to pursue or follow the calculated optimal torque target during a steady-state torque request condition. Additionally, the method includes detecting a predetermined vehicle event during the steady-state torque request condition, and shaping the output torque signal via the controller. A variable gain factor may be used in response to detection of the predetermined vehicle event to allow the output torque signal to temporarily deviate from the calculated optimal torque target during the steady-state torque request condition. A powertrain has an engine, an electric machine, and a controller programmed to execute the method.

Powertrain and control method with selective pursuit of optimal torque targets

A method for controlling an electrically-powered torque machine of a powertrain system includes determining a predicted torque command to control the torque machine. A flux command is determined responsive to the predicted torque command. The flux command is a flux level providing a fast torque reserve that is responsive to the predicted torque command. The fast torque reserve is a prescribed minimum rate of change in torque output from the torque machine responsive to the predicted torque command. An inverter controller controls flux of the torque machine responsive to the flux command.

Method and apparatus for controlling an electrically-powered torque machine of a powertrain system

A multi-mode transmission is configured to transfer torque among an internal combustion engine, torque machines and an output member. A method for controlling shifting in the transmission includes, in response to a command to execute a range shift in the transmission to a target transmission range: applying mechanical braking torque to reduce output torque from the transmission to off-load torque from an off-going clutch, operating in a pseudo-gear range to synchronize an oncoming clutch, and applying the oncoming clutch to establish the transmission in the target range.

Method and apparatus for controlling transmission shifting in a multi-mode powertrain system

A method for controlling a powertrain system including an internal combustion engine coupled to a multi-mode transmission in response to a command to execute a shift from a first EVT Mode range to a second EVT Mode range includes executing a first shift from the first EVT Mode range to an intermediate transmission range. The multi-mode transmission operates in the intermediate transmission range and the engine is controlled at an engine torque command that corresponds to an output torque request. A second shift is executed from the intermediate transmission range to the second transmission range. The powertrain system operates in the second transmission range to transfer torque to an output member of the transmission.

Method and apparatus for executing a transmission range shift in a multi-mode powertrain system

A powertrain system includes a multi-mode transmission configured to transfer torque among an engine, torque machines, and a driveline. A method for controlling the powertrain includes executing a dual closed-loop control scheme that includes determining an engine-based output torque range employed in a first feedback loop and simultaneously determining a control acceleration-based output torque range employed in a second feedback loop. Engine commands are controlled responsive to the engine-based output torque range and simultaneously a control acceleration is controlled responsive to the control acceleration-based output torque range to achieve an output torque of the powertrain system responsive to an output torque request.

A powertrain system includes an internal combustion engine, a multi-mode transmission having a plurality of torque machines, and a driveline. A method for deactivating a torque transfer clutch of the multi-mode transmission includes imposing prioritized clutch torque constraints to an off-going clutch. The constraints include minimum and maximum long-term desired clutch torque constraints that are superseded by minimum and maximum soft clutch torque constraints that are superseded by minimum and maximum short-term desired clutch torque constraints that are superseded by minimum and maximum hard clutch torque constraints. The off-going clutch is controlled in response to the prioritized clutch torque constraints.

Method and apparatus for controlling clutch deactivation in a multi-mode powertrain system

A method for optimizing an engine idle speed in a vehicle having an engine, a motor generator unit (MGU), and an energy storage system (ESS) includes determining vehicle operating values, including at least one of: an electrical load of an accessory, a torque capacity of the MGU, a temperature of the MGU, an efficiency of the MGU, and a state of charge (SOC) of the ESS. The method also includes calculating a set of engine speed values using the set of vehicle operating values, and using a controller to command the engine idle speed as a function of the set of engine speed values. A vehicle includes an engine, an ESS, an MGU, and a controller having an algorithm adapted for optimizing an idle speed of the engine as set forth above.

Method and apparatus for optimizing engine idle speed in a vehicle

A method for adjusting hydraulic line pressure applied to one or more clutch devices in an electro-mechanical transmission mechanically-operatively coupled to an internal combustion engine and at least one electric machine includes predicting a first plurality of powertrain parameters for an upcoming event. For each of a plurality of engine torques, a predicted output torque and a predicted clutch load are determined that minimize a total powertrain operating cost based on an operator torque request and the predicted first plurality of powertrain parameters. Hydraulic line pressure is adjusted based on the engine torque having a lowest powertrain operating cost among the plurality of available engine torques.

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Sterling Heights, MI, United States of America

Krunal P Patel