Gm Global Technolgoy Operations, Inc.

Kris Sevel

Konking Wang

Steven V Wybo

Alan G Holmes

Brendan M Conlon

Shifang Li

Yue Fan

William T Ivan

Russell K Steele

Yanyan Zhang

Kon-King Mike Wang

Bryan M Ludwig

John T Guerin

Erik Charles Nordstrom

Emil Francu

Stephen M Cichy

Mindy L Barth

Charles J Swan

Davis H Rossman

Chetan Powar

Sangam Rawat

Ryan A Church

A method, system, and motor vehicle for controlling a direct-current fast-charging process of a battery system are provided that significantly improves performance of the direct-current fast-charging process and minimizes condensation issues by utilizing lower coolant temperature for a short duration when a rechargeable energy storage system cell temperature is greater than a specific temperature threshold. The rechargeable energy storage system cell temperature, a rechargeable energy storage system state of charge a rechargeable energy storage system voltage, and a rechargeable energy storage system direct-current fast-charging current are utilized to determine when to utilize the lower coolant temperature when the rechargeable energy storage system cell temperature is greater than a specific temperature threshold instead of using a lower coolant temperature from the beginning of the direct-current fast-charging process.

DCFC smart cooling strategy

Dynamically monitoring of an electrically-isolated power bus for a DC power system is described, and includes dynamically monitoring voltage and current on the power bus to determine a variation in the voltage on the power bus. When the variation in the voltage on the power bus is less than a threshold, an active positive isolation resistance term and an active negative isolation resistance term are determined. A first voltage balance term is determined based upon a ratio of the active positive isolation resistance term and the active negative isolation resistance term. A dynamic positive isolation resistance term and a dynamic negative isolation resistance term are determined based upon the active negative isolation resistance term. A fault associated with the power bus is determined based upon the dynamic positive isolation resistance term and the dynamic negative isolation resistance term.

Method and apparatus for monitoring isolation of an electric power bus

A vehicle system including a propulsion system coupled to a drive wheel and a friction brake configured to apply braking torque to a vehicle wheel is described. Operation thereof includes an instruction set that is executable to monitor vehicle speed, vehicle grade, and an operator braking request, and execute instructions upon achieving a vehicle speed that is less than a threshold speed. The instructions include controlling, via the friction brake, the braking torque to achieve a desired vehicle speed, and determining an operator acceleration request and the vehicle grade. The controller determines a minimum vehicle grade-based operator acceleration request, and releases the friction brake only when the operator acceleration request is greater than the minimum vehicle grade-based operator acceleration request.

Method and apparatus to control vehicle operation on a grade

An electrical system includes cables, a DC charge connector, first and second battery modules, a splice device, and a controller. Each battery module has first, second, third, and fourth electrical connectors receiving a respective one of the cables. The battery modules are connected to each other via the cables, and further have first, second, third, and fourth switches that connect battery cell strings to one or more connectors. The charge connector is connected to one of the cables between the first electrical connectors. The splice device connects the charge connector to the first connector of the first battery module and to a pair of the cables. A charging current may be split between the battery modules. The controller selectively establishes parallel charging, parallel drive, and separate drive and charging modes for each battery module. The system may have an independent drive mode.

Vehicle and electrical system with dual battery modules

A discharge control system of a vehicle includes a traction power inverter module (TPIM) configured to convert a first direct current (DC) voltage output by a first battery to alternating current (AC) power and apply the AC power to an electric motor. An accessory power module (APM) is configured to convert the first DC voltage into a second DC voltage of a second battery. A voltage calculation module is configured to, when the first DC voltage is less than an operation threshold voltage of the APM, determine the second DC voltage based on a function of the first DC voltage and the operation threshold voltage. A diagnostic module is configured to indicate whether a discharge fault is present. A discharge control module is configured to, when the discharge fault is present, based the first DC voltage and the second DC voltage, selectively control operation of the TPIM and the APM.

Active discharging high voltage direct current bus system and method for a vehicle

A topology for electric power distribution in a vehicle includes a high-voltage bus connected to a DC-DC electric power converter that is connected to a low-voltage DC load. The DC-DC electric power converter includes a high-voltage switching circuit, a transformer, and a low-voltage rectifier. The high-voltage switching circuit includes first and second switches arranged in series between positive and negative legs of the high-voltage electric power bus at a first node that connects to a leg of an inductor of the transformer. A controller receives a command to discharge the high-voltage electric power bus, and in response, controls a first gate circuit to operate a first switch in a linear mode, and controls a second gate circuit to operate a second switch in a pulsewidth-modulated mode. A duty cycle for the pulsewidth-modulated operation of the second switch is determined based upon the magnitude of electric current.

Electric power distribution system and topology

A vehicle includes a plurality of lamps disposed on a rear portion of the vehicle, a user-actuatable hazard light control component (e.g. a turn-signal stalk) having a plurality of states, and a hazard lamp controller communicatively coupled to the plurality of lamps, the user-actuable hazard light control component, and the user-actuatable hazard light controller. The hazard lamp controller is configured to illuminate the plurality of lamps in accordance with a lighting pattern responsive to the state of the user-actuatable hazard light control component.

Systems and methods for vehicle hazard light control with selectable lighting patterns

Systems and methods for a fault protection are provided that can be implemented in a hybrid electric vehicle (HEV) to limit the magnitude of a current that flows when an AC-to-chassis fault (ACF) occurs between an AC connection and the chassis of the HEV. An electric machine having a winding, an inverter sub-module (ISM) having a first switch and a second switch, and fault protection elements (FPEs), coupled to the ISM, are provided. The winding is coupled to the ISM coupled via the AC connection. The FPEs can include, for example, first and second inductances. To limit the magnitude of the current, the current can be passed along a first current path that includes the second inductance when the first switch is closed, and can be passed along a second current path that includes the first inductance when the second switch is closed.

Method and system for fault protection

A method of providing an electrical charge to a vehicle traction battery using a power inverter module includes sensing a temperature of the power inverter module and sensing a temperature of the traction battery. From the sensed temperatures, an engine control unit may determine an expected voltage oscillation amplitude of the electrical charge. This amplitude may be used to calculate a maximum allowable nominal voltage of the electrical charge by subtracting the expected voltage oscillation amplitude from a maximum allowable voltage of the traction battery. The maximum allowable nominal voltage of the electrical charge may then be used to limit the available power provided to the traction battery by the power inverter module.

Growing community of inventors

Rochester Hills, MI, United States of America

Kris Sevel