Thyssenkrupp Steel Europe Ag

Thyssen Krupp Ag

Thyssenkrupp Steel Ag

Konstantinos Savvas

Thomas Flehmig

Stephan Drewes

Mark Hirt

Adrian Paton

Lothar Patberg

Lothar Hömig

Michael Brüggenbrock

Jörg Gorschlüter

Rainer Fechte-Heinen

Michael Gövert

Maik Bogatsch

Klaus Göhler

Hasan Bagci

Frank Schilling

Thomas Flehming

Michael GÖVERT

Methods for producing connecting or junction elements, which in some cases may be utilized in steel structures of towers for wind turbines, may involve using a flow forming process to produce which a flange and a casing integrally adjoining the flange from a blank. Further, an end of the casing opposite the flange may be adapted to a contour of a component to which the casing is intended to be connected. In some examples, the casing may be formed with a second flange. Likewise, in some examples, at least a portion of the casing may have a conical design.

Connection element and method for producing same

A strut linkage for a steel construction may involve a tower of a wind turbine and/or a corner post of a lattice tower. In order that high forces can be removed via the strut linkage without causing increased stress concentrations, excessive use of material, and/or an excessive structural outlay, a plate element is provided for arranging between, preferably load-bearing, steel construction components. At least one connection element, which may be connected to the plate element, may be utilized to fasten at least one strut and/or guy of the steel construction to the steel construction components via the plate element.

Strut linkage for a steel construction, and steel construction having a strut linkage

The invention relates to a method for producing highly dimensionally accurate, deep-drawn half shells having a bottom region, a jacket and optionally having a flange, wherein a half shell pre-formed from a blank is formed into a finished half shell, wherein the pre-formed half shell has excess blank material on account of its geometrical shape, and the half shell being upset by way of at least one pressing operation in an upsetting tool to form the finished half shell during the forming of the pre-formed half shell into its finished shape on account of the excess blank material. The object of specifying a method and an apparatus, by way of which the process reliability can be increased during the production of a half shell, is achieved by way of the abovementioned method by virtue of the fact that the size of the upset gap is reduced during the closing of the upsetting tool to the actual wall thickness of the jacket of the pre-formed half shell. In addition, the object is achieved by way of an upsetting tool according to the invention by virtue of the fact that two side walls are provided which, together with the bottom region of the die of the second tool half, form a corresponding die, and the side walls can be displaced perpendicularly or obliquely with respect to the movement direction of the die.

Method and upsetting tool for producing highly dimensionally accurate half shells

The invention relates to a method for producing highly dimensionally accurate half-shells from a tailored blank, wherein, in a first die, with optional use of at least one hold-down means, the half-shell is subjected to pre-shaping by deep drawing, wherein the first die has at least one punch, a die base, a die rest surface and a jacket region, and wherein the pre-shaped half-shell is subsequently subjected to final shaping in a second die, in particular in a calibration tool. The object of specifying a method which simplifies the production of highly dimensionally accurate half-shells is achieved in that, before the deep drawing, the blank is tailored by cutting, taking into consideration the desired final shape of the pre-shaped and/or finally shaped half-shell, with a positive dimensional deviation in the predefined tolerance range, the die base of the first die is moved relative to the die rest surface, the blank is clamped between the die base and the punch of the first die, and the blank is deep-drawn in a guided manner.

Method for producing highly dimensionally accurate half-shells and apparatus for producing a half-shell

A transition body may be disposed between upper and lower tower sections of a tower for a wind power station. Some example transition bodies may include a substantially annular upper connection flange for connection to the upper tower section, and at least three substantially annular lower connection flanges, each of which may connect to a corner leg of the lower tower section. The transition body may have several segments disposed about a central tower axis, with the number of segments corresponding to the number of corner legs. Upper peripheral sections of the segments may form an annular circumferential connection envelope that supports the upper connection flange. Lower sections of the segments may form annular circumferential segment envelopes that support the lower connection flanges. The segments may be disposed at acute angles and converge into one another at or near the upper connection flange.

Transition body between tower sections of a wind turbine and wind turbine tower comprising same

The invention relates to a tower of a wind power plant, having a lower part in the form of a lattice tower or truss tower with at least two corner bars, and an upper part in the form of a cross-sectionally substantially round tubular tower, wherein each particular corner bar is put together from a plurality of steel tube profiles that are connected together in the longitudinal direction. In order to achieve good transportability and easier assembly of the components of such a tower, the invention proposes a modular tower concept. According to the invention, each particular corner bar is in this case put together from at least three steel tube profiles which are provided with perforated flanges for holding screws, wherein the corner bars are connected together by cross struts and/or tension struts attached to the flanges, and wherein the steel tube profiles of each particular corner bar are spirally welded steel tube profiles.

Modular tower for a wind power plant

The invention relates to a device for drawing components from a blank () made of metal using a drawing punch () and a die (), the drawing punch () having a cutting edge () for trimming the blank () during the drawing procedure and a run-in contour () being provided in the die (). The invention also relates to a method for drawing a blank using the device according to the invention and to a use according to the invention of the method. The run-in contour () of the die () is configured such that the cutting edge () and the run-in contour () are only in cutting engagement in certain regions in the drawing punch position at the start of the cutting procedure along the cutting line ().

Method and device for drawing and trimming blanks

The invention concerns a transition body arranged between a lower section and an upper section of a tower for a wind energy plant. The lower tower section is constructed from several corner posts configured as hollow profiles and the upper tower section is configured in the form of a tubular tower which is essentially round in cross section, with a bottom and a connection flange disposed above the bottom for connecting the upper tower section. The bottom and the flange connect the upper tower section and are joined together by at least one metal casing sheet. The connection of the bottom to the at least one metal casing sheet is a welded construction. A number of connection areas is provided on the underside of its bottom, corresponding to the number of corner posts of the lower tower section.

Transition body for arranging between differently designed sections of a wind power plant tower and wind power plant tower with such a transition body

The aim of the invention is to provide a method for controlling the flow of material when deep-drawing a workpiece, which better utilizes the drawing capacity of a workpiece and produces a better shape accuracy, particularly of the bottom of the drawn part. The aim is achieved by a method in which the deep-drawing process is performed incrementally and in which at least one bead is incorporated into the flange region of the workpiece prior to each increment of the deep-drawing process. Due to this, the shape accuracy of the bottom can be improved and material accumulations in the flange zone can be prevented.

Method for controlling the flow of material when deep-drawing a workpiece, and deep-drawing device

A method for producing highly dimensionally accurate, deep-drawn half shells with a base region, a body region and a flange region, includes firstly forming a pre-formed half shell from a blank and then shaping the pre-formed half shell into a finally formed half shell, wherein the pre-formed half shell has excess blank material due to its geometric shape and wherein, owing to the excess material during the shaping of the pre-formed half shell into its final shape the half shell is compressed into the finally formed half shell by at least one further pressing process. The method requires that the pre-formed half shell has excess blank material in a transition region between the body region and flange region.

Method and device for producing highly dimensionally accurate flanged half shells

A method for producing low-springback half shells made of a metal, in particular steel or a steel alloy, includes drawing in at least one drawing die a blank, such that the blanks have flange regions on the deep drawn body after the deep drawing. The flange regions are shaped by upsetting a corner substantially perpendicularly to a wall of the deep drawn region of the blank and the flange regions are subsequently trimmed in a shearing die, such that half shells without margins are produced.

Method for producing low-springback half shells

A method for converting blanks by drawing in a tool with a ram, a die and a pressure pad wherein, converted blanks with high dimensional precision can be produced, includes feeding a blank with a plurality of bulges to the tool. In flange regions of the blank the pressure pad is moved in a first process step of the method into a first position, which corresponds to the height of the bulges of the flange region of the blank added to the blank thickness. In the first process step the blank is preformed in the tool using the ram and in a second process step the pressure pad and the ram are moved into the end positions, so that the blank is converted by the ram to the end form and the pressure pad smoothes the bulges of the flange regions of the blank.

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Oberhausen, Germany

Konstantinos Savvas