Exxon Chemical Patents, Inc.

Konstantinos R Rigopoulos

Albert Ilya Yezrielev

Vijay Swarup

George A Knudsen

Karen K Kuo

Richard William Ryan

Richard Henry Schlosberg

Paul Hamden Daniels

Larry O Jones

Leonard G Krauskopf

Polyesterdiols having low viscosities of less than 3500 cps, high content of non-volatile matter in excess of 96 wt %, and narrow molecular weight distribution of less than about 1.4 are prepared by esterification of one or more aliphatic dicarboxylic acids or ester derivatives thereof using at least a 1.5 molar excess of one or more aliphatic diols until an acid number of less than 20 is achieved, and stripping excess diol from the polyesterdiol reaction product. Where esterification catalyst is used, catalyst is substantially removed prior to stripping excess unreacted diol from polyesterdiol reaction product. The polyesterdiols so produced are useful as (i) curable components in thermosettable resin compositions, particularly compositions essentially free of volatile organic solvent and also containing a crosslinking agent and a reactive hardening agent: and/or (ii) useful as coatings, paints and adhesives, providing coatings with very low content of volatile organic compounds.

Low viscosity, high solids polyesterdiols and compositions containing

The present invention provides an amino curable polyester oligomer composition having low viscosity and a narrow molecular weight distribution comprising one or a mixture of oligomers (a) and (b): ##STR1## wherein R is the residue of at least one aliphatic, cycloaliphatic or mixed aliphatic/aromatic polycarboxylic-acid having from 2 to about 20 carbon atoms, R.sub.1 is the residue of at least one aliphatic, cycloaliphatic or mixed aliphatic/cycloaliphatic polyol having from 2 to about 20 carbon atoms, A is a radical of the formula: ##STR2## B is a radical of the formula: ##STR3## wherein R.sub.4 is H, OH, halogen or an organic radical containing 1 to 4 carbon atoms, R.sub.5 is a direct bond or an organic radical containing 1 to 20 carbon atoms and R.sub.6 is an organic radical containing 2 to 20 carbon atoms, n is a number averaging from greater than 0 up to less than 2 and p is a number averaging from about 0.5 up to less than 2, said composition further characterized by a number average molecular weight in the range of from about 250 to about 1,000 and a polydispersity of less than about 2.0. The invention also provides for curable blends of these polyester oligomers with other polymers such as polyesters, alkyds, acrylic polymers and the like, which may be further used to prepare curable coating and paint formulations, and also may contain other ingredients such as a crosslinking catalyst, fillers, pigments and the like. When cured, the coatings of this invention exhibit improved physical and chemical properties when compared with cured coatings which do not contain the polyester oligomer component.

Thermoset coating compositions having improved hardness and curing

The present invention provides for amino-crosslinkable coating formulations based on a mixture of a di- or polyhydroxy functional polymeric component selected from the group consisting of diesters, polyesters, alkyd polymers, acrylic polymers and polycarbonate polymers, a crosslinking agent such as a methylol (alkoxymethyl) amino crosslinking agent, and a reactive additive which is the ester reaction product of a phenol carboxylic acid, preferably para-hydroxybenzoic acid, and an epoxy compound selected from glycidyl ethers, glycidyl esters, linear epoxies and aromatic epoxies. The crosslinkable compositions of this invention may be used to prepare curable coating and paint formulations, and also may contain other ingredients such as a crosslinking catalyst, fillers, pigments and the like. When cured, the coatings of this invention exhibit improved physical and chemical properties when compared with cured coatings which do not contain the ester reaction product additive.

Thermoset coating compositions having improved hardness

A process for the formation of esters from at least one phthalic anhydride residue stream produced from the vapor phase oxidation of o-xylene, naphthalene and/or the like which comprises: (a) adding a phthalic anhydride residue stream and a mono-alcohol to a reaction vessel to form a reaction mixture; and (b) heating the reaction mixture and maintaining a pressure sufficient to obtain boiling of the reaction mixture thereby converting any acid and/or anhydride components of the phthalic anhydride residue stream to an ester.

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Baton Rouge, LA, United States of America

Konstantinos R Rigopoulos