Airbus Operations Gmbh

Konstantin Schubert

Johannes Born

Claus Fastert

Sebastian Kerger

Jan Looks

Hauke Seegel

Paulin Fideu

Dirk Elbracht

Paulin Fideu Siagam

René Schröder

Jochen Sievers

Method for producing composite components having an undevelopable surface. To be able to maintain the tolerances when manufacturing especially large components in the case of composite components with undevelopable surfaces, it is proposed according to the invention to drape a cut-to-size blank on a molding tool and to determine the deviation of the cut-to-size blank edge from the setpoint cut-to-size edge. Then, on the basis of the deviation, a new cut-to-size blank edge is calculated, and a new cut-to-size blank is created and re-draped for examination purposes. The method is repeated until the deviations are below a tolerable threshold value. The method is furthermore carried out for each textile ply of the composite component.

Method for producing composite components having an undevelopable surface

A conveying installation by way of which the 3D printing rate can be increased and the reliability of transporting a semi-finished product to be processed in an additive manufacturing machine can be improved. The conveying installation comprises a longitudinal conveying mechanism which conveys the semi-finished product along a conveying direction in that a preferably continuously revolving conveying arrangement, for example a conveyor belt or a conveying belt, engages the semi-finished product in a force-fitting and/or form-fitting manner

Conveying installation and tool head for an additive manufacturing machine, and additive manufacturing machine

A mold core for producing a component of fiber composite material with a cavity makes a particularly simple and efficient demolding process possible by the mold core extending along a longitudinal axis and in the form of a hybrid core and which includes, viewed in a cross section perpendicular to the longitudinal axis, a first core portion and a second core portion, wherein the first core portion has a thickness that is substantially greater than a thickness of the second core portion. The first core portion is formed from a first material with high stiffness and low coefficient of thermal expansion, and the second core portion is formed from a second material that differs from the first material, and is configured such that, under predetermined conditions, its form changes in a predetermined manner such that removal of the mold core from a cavity in the cured component is made easier.

Mold core for producing a component composed of fiber composite material

An induction heated tool system for receiving and heating polymer-fiber components from a starting temperature to a target temperature includes a tool part having a receiving cutout, the tool part formed from a thermally dimensionally stable material so it has a coefficient of thermal longitudinal expansion less than 10×10K, or less than 5×10K, or less than 4×10Kin the plane of the largest dimension of the receiving cutout, at temperatures between the starting and target temperatures. A receiving cutout for receiving a polymer-fiber component is in the tool part, the receiving cutout delimited by a receiving surface portion so a polymer-fiber component received in the receiving cutout can lie against the receiving surface portion. A susceptor element includes a ferromagnetic material with a first Curie temperature. The susceptor element is on a surface portion of the tool part outside the receiving cutout and the receiving surface portion.

Induction heated tool system for hardening polymer-fiber components

A component made of a fiber-reinforced plastic, having a first surface portion, a second surface portion and a transition portion, which is enclosed by the first surface portion and the second surface portion, wherein surface tangents to the first surface portion and the second surface portion are not parallel, at least in regions adjacent to the transition portion. The transition portion has a curvature adjoining the adjacent surface portions in a tangentially constant manner, wherein an arrangement of at least two layers made of a fiber-reinforced plastic extends from the first surface portion, over the transition portion, onto the second surface portion, and fibers at least of one of the layers run with an unchanging orientation on the first surface portion and the second surface portion and, on the transition portion, run in a laterally offset, inflected or curved manner along the running direction.

Component made of a fiber-reinforced plastic with reduced pull-apart stress and method for producing the same

For increasing the speed in 3D printing, for avoiding the conveying elements slipping from the conveyed semi-finished product, and for improving the transmission of force from the conveying elements to the semi-finished products to be conveyed, a conveying installation is provided for an additive manufacturing machine. The conveying installation for conveying a semi-finished product comprises a longitudinal conveying mechanism which by means of a periodic movement of at least one conveying element conveys the semi-finished product along a conveying direction which is parallel to the semi-finished product longitudinal axis. The conveying element when moving in the conveying direction acquires the semi-finished product, and when moving counter to the conveying direction is released from the semi-finished product. This results in a movement of the semi-finished product in the conveying direction.

A method of using solid profile rods instead of the usual filament coils for additive manufacturing methods such as 3D printing for industrial applications such as aircraft manufacturing, and to enable a more rapid production of fiber-composite components. The additive manufacturing device, or the 3D printer which generates the component layer by layer, respectively, comprises a material magazine in which a plurality of profile rods are stored. The profile rods are pre-tailored and are adapted to the component layer by layer. The profile rods, when printing, are successively retrieved from the material magazine and, by way of an infeed installation, guided to the nozzle of the additive manufacturing installation and subsequently applied to the printing bed so as to form the component layer by layer.

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Hamburg, Germany

Konstantin Schubert