Toyota Jidosha Kabushiki Kaisha

Cataler Industrial Co., Ltd.

Kabushiki Kaisha Toyota Chuo Kenkyusho

Cataler Corporation

Toyota Jidosha Kabushiki Kaisha and Cataler Industrial Co., Ltd.

Koichi Kasahara

Syuji Tateishi

Shinichi Matsumoto

Naoto Miyoshi

Yasunori Sato

Satoshi Iguchi

Kenichi Taki

Takaaki Kanazawa

Toshiaki Tanaka

Hiromasa Suzuki

Shinichi Takeshima

Kenji Katoh

Hideaki Muraki

Tadashi Suzuki

Kazunobu Ishibashi

Shigeji Matsumoto

Motohisa Saiki

Tuneyuki Tanizawa

Tsuneyuki Tanizawa

Daisuke Suzuki

Masahiro Sugiura

Koji Yokota

Haruo Doi

Tetsuo Nagami

Tetsuro Kihara

Kiyoshi Yamazaki

Takahiro Hayashi

Kazuhiko Dohmae

Tomoko Iijima

Kouji Banno

Yoko Kumai

Mariko Adachi

Norihiko Aono

A catalyst for purifying exhaust gases exhibits not only effective purifying characteristics even in a low temperature range such as immediately after an engine starts but also high exhaust gas purifying ability. In the catalyst for purifying exhaust gases of a first aspect of the invention, HC adsorbed at low temperature are released at high temperature and the released HC are purified by a catalyst metal. This catalyst for purifying exhaust gases has an excellent advantage in purifying HC at low temperature as well as excellent exhaust gas purifying ability.

Catalyst for purifying exhaust gases

A catalyst for purifying an exhaust gas includes an upstream side catalyst and a downstream side catalyst. The upstream side catalyst is disposed on an upstream side with respect to an exhaust gas flow, and the downstream side catalyst is disposed on a downstream side with respect thereto. The upstream side catalyst includes a first loading layer, being composed of an alumina containing Ba and La at least, and a first noble metal, being held by the first loading layer and being at least one member selected from the group consisting of Pd, Pd and Rh and Pd and Pt. Alternatively, in addition to the aluminum, the first loading layer can be composed of Ce, a solid solution of Ce and Zr and a solid solution of Ce, Zr and Y in an amount as less as possible. The downstream side catalyst includes a second loading layer, being composed of at least one member selected from the group consisting of an alumina containing La, Ce, a solid solution of Ce and Zr and a solid solution of Ce, Zr and Y, and a second noble metal, being held by the second loading layer and being composed of at least one member selected from the group consisting of Pt, Pd and Rh.

Catalyst for purifying an exhaust gas

A catalyst for purifying exhaust gases, which enables the HC-purification performance to be further improved by suitably arranging an HC-adsorbent. The catalyst includes a coating layer which is composed of alumina and zeolite, and carries a noble metal. The weight ratio of alumina and zeolite in the coating layer ranges from 5:1 to 1:1. Zeolite adsorbs HC when exhaust gases are in a low temperature region, and HC desorbed from zeolite is oxidized and purified with the noble metal.

Catalyst for purifying exhaust gas

A catalyst for purifying exhaust gases includes a support including at le one composite selected from the group consisting of TiO.sub.2 --Al.sub.2 O.sub.3, ZrO.sub.2 --Al.sub.2 O.sub.3 and SiO.sub.2 --Al.sub.2 O.sub.3 composites, an NO.sub.x adsorbent including at least one member selected from the group consisting of alkali metals, alkaline-earth metals and rare-earth elements and loaded on the support, and a noble metal catalyst ingredient loaded on the support. The composites constituting the support improve initial NO.sub.x conversion of the catalyst, but also inhibit NO.sub.x purifying performance thereof from degrading even after a durability test.

A method for purifying an exhaust gas by simultaneously removing carbon monoxide, hydrocarbons, and nitrogen oxides contained in the exhaust gas, comprising bringing the oxygen rich exhaust gas into contact with an exhaust gas purifying catalyst comprised of at least one noble metal selected from the group consisting of platinum and palladium, at least one alkaline earth metal selected from the group consisting of barium, magnesium, calcium, and strontium, and at least one alkali metal selected from the group consisting of iron, nickel, and cobalt, supported on a carrier composed of a porous substance.

Method for purifying exhaust gas

A catalyst for purifying exhaust gases includes a heat resistant support, a porous layer coated on the heat resistant support, a noble metal catalyst ingredient loaded on the porous layer, and an NO.sub.x storage component including at least one member selected from the group consisting of alkaline-earth metals, rare-earth elements and alkali metals, and loaded on the porous layer. In the catalyst, the noble metal catalyst ingredient and the NO.sub.x storage component are disposed adjacent to each other, and are dispersed uniformly in the porous layer. In fuel-lean (i.e., oxygen-rich) atmospheres, NO present in exhaust gases is oxidized to NO.sub.2 by the noble metal catalyst ingredient, and at the same time the resulting NO.sub.2 is stored in the NO.sub.x storage component which is disposed adjacent to the nobel metal catalyst. In the stoichiometric or fuel-rich (i.e., oxygen-lean) atmospheres, the stored NO.sub.2 is released, and simultaneously urged to react with HC and CO present in exhaust gases by the action of the noble metal catalyst ingredient which is disposed adjacent to the NO.sub.x storage component. Hence, the catalyst is improved in terms of NO.sub.x purifying performance.

A catalyst for purifying an exhaust gas for simultaneously removing carbon monoxide, hydrocarbons and nitrogen oxides contained in the exhaust gas under an oxygen rich atmosphere, comprising a carrier composed of a porous material, and barium oxide, lanthanum oxide and platinum supported on the carrier, and a method for purifying an exhaust gas by bringing the exhaust gas under an oxygen rich atmosphere into contact with the above-mentioned catalyst.

Catalyst for purifying exhaust gas and method for purifying exhaust gas

A catalyst for purifying exhaust gases includes a porous support, an NO.sub.x storage component including at least one member selected from the group consisting of alkaline-earth metals, rare-earth elements and alkali metals, and loaded on the porous support, a noble metal catalyst ingredient loaded on the porous support, and disposed adjacent to the NO.sub.x storage component, and ceria (CeO.sub.2) disposed away from the noble metal catalyst ingredient. By disposing the noble metal catalyst ingredient adjacent to the NO.sub.x storage component, the reduction reactions of NO.sub.x can be facilitated in fuel-rich (i.e., oxygen-lean) atmospheres without being interfered by the ceria. By disposing the ceria away from the noble metal catalyst ingredient, oxygen, which has been stored thereon in fuel-lean (i.e., oxygen-rich) atmospheres, can be released from the ceria at a controlled rate in a controlled amount in fuel-rich (i.e., oxygen-lean) atmospheres, and thereby the released oxygen can be inhibited from reacting with HC and CO in fuel-rich (i.e., oxygen-lean) atmospheres. Thus, the catalyst is improved in terms of NO.sub.x purifying performance.

A catalyst for purifying exhaust gases includes a porous support, at least one catalyst ingredient selected from Pt and Pd, and additional ingredients including (1) at least two rare-earth elements including La, (2) at least one rare-earth element including La and at least one transition element selected from Fe, Ni, Co and Mn, (3) at least two alkali metals, (4) at least one alkali metal and at least one rare-earth element including La, (5) at least one alkali metal and at least one transition element selected from Fe, Ni, Co and Mn, (6) at least two alkaline-earth metals, (7) at least one alkaline-earth metal and at least one rare-earth element including La, or (8) Ba, Li, La, Ce and Zr. A process for purifying an exhaust gas, by contacting the catalyst with an exhaust gas, is also provided.

Process for purifying exhaust gases

A catalyst for purifying carbon monoxide, hydrocarbons and nitrogen oxides in exhaust gases at the stoichiometric point or in oxygen-rich atmosphere, is disclosed, and it includes a porous support, at least one noble metal catalyst ingredient loaded on the porous support, and selected from the group consisting of platinum, palladium and rhodium, and at least one NO.sub.X adsorbent loaded on the porous support, selected from the group consisting of alkali metals, alkaline-earth metals and rare-earth elements, and having an average particle diameter falling in a range of from 0.1 to 20 micrometers. A process for purifying, by bringing the exhaust gases into contact with the catalyst, is also disclosed.

A catalyst for purifying exhaust gases comprises a catalyst carrier made of potassium titanate and a noble metal loaded on the catalyst carrier. The catalyst carrier is substantially free from alumina. This catalyst can oxidize at least hydrocarbons in exhaust gases at a high catalytic activity even at low temperatures, and at the same time can suppress SO.sub.2 from converting into sulfates. This catalyst does not employ substance like alumina exhibiting solid acidity as a catalyst carrier. Further, this catalyst can be used for purifying exhaust gases from diesel engines to suppress particulates and sulfates from being emitted, and to improve conversions of hydrocarbons and carbon monoxide.

A process for purifying an exhaust gas comprising carbon monoxide, hydrocarbons, nitrogen oxides, and sulfur oxides by periodically adjusting exhaust gas conditions from lean-burn to fuel-rich and by using a catalyst comprising an alumina support with lithium dissolved therein to form a solid solution, at least one first ingredient selected from the group consisting of platinum and palladium loaded on the alumina support, and at least one second ingredient selected from the group consisting of alkali elements, alkaline-earth elements, and rare-earth elements loaded on the support. Sulfates formed from sulfur oxides in the exhaust gas are decomposed by the lithium under the fuel-rich conditions to inhibit the alumina support from being acidified.

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Ogasa-gun, Japan

Koichi Kasahara