Hitachi Power Solutions Co., Ltd.

Mazda Motor Corporation

Koichi Ishiguro

Tomio Odakura

Kohei Funahara

Shun Shinohara

Yukihiro Sugimoto

Katsuya Nishiguchi

Akihiro Satou

Yasuhiro Morita

Koujirou Tanaka

Hiroki Abe

Shouzou Miyabe

Kenji Ando

Yoshinori Oyama

Takayuki Ikariyama

Yoshiaki Kobayashi

Iwao Nakajima

A friction stir welding apparatus includes a welding tool that includes a shoulder and a probe supported by the shoulder, is inserted into a plurality of welding target members, and moves while rotating to weld the plurality of welding target members, a spindle motor that is coupled to the welding tool to rotate the welding tool in a predetermined direction, a welding head that supports the spindle motor, and an apparatus body that supports the welding head, applies a drive signal to the spindle motor, and moves the welding tool along a welding line while rotating the welding tool. The apparatus body has a first correction mode in which a welding tool position indicating a position of the welding tool in a Z-axis direction is corrected based on a variable correction quantity calculated by a predetermined operational expression according to a fluctuation quantity of a state quantity indicating a control quantity of the welding head in a Z-axis upper direction or a Z-axis lower direction when friction stir welding is performed on the welding target members by the welding tool, and a second correction mode in which the welding tool position is corrected based on a preset fixed correction quantity according to the fluctuation quantity.

Friction stir welding apparatus and friction stir welding method

Provided are a friction stir welding apparatus and a friction stir welding method that achieve highly accurate and highly reliable joining while minimizing an effect of bending of a pressing force receiving portion (carrying table) as a result of a press by a joining tool unit. The friction stir welding apparatus joins joining target members by friction stir welding. The friction stir welding apparatus is characterized by including: an apparatus main body; a control device that controls an operation of the friction stir welding apparatus; a C-shaped frame connected to the apparatus main body via a first vertical movement drive mechanism unit; a holder unit connected to one end of the C-shaped frame via a second vertical movement drive mechanism unit; and a joining tool held by the holder unit. The C-shaped frame includes a held portion connected to the apparatus main body via the first vertical movement drive mechanism unit, a holder unit holding portion connected to the holder unit via the second vertical movement drive mechanism unit, and a pressing force receiving portion connected to the other end of the C-shaped frame and receiving a pressing force from the joining tool. The control device includes a first joining mode that performs friction stir welding based on a joining command signal that determines a joining condition of the joining tool, and a first holding position determining signal that determines a first holding position of the first vertical movement drive mechanism unit, and a second joining mode that performs friction stir welding based on the joining command signal and a second holding position determining signal obtained by correcting the first holding position determining signal such that a depth or a range of a joined portion becomes constant in accordance with a state of the pressing force receiving portion. The first joining mode and the second joining mode are included in one joining pass from insertion of the joining tool into the joining target members to extraction of the joining target members.

Provided are a friction stir welding apparatus and a friction stir welding method capable of highly accurate position control in a Z-axis direction (vertical direction) of a joining tool when a joint target member is subjected to friction stir welding by the friction stir welding apparatus. The friction stir welding apparatus includes a joining tool which consists of a shoulder portion and a probe portion and is inserted into a joint target member to rotate, a joining head which holds the joining tool, an apparatus body which holds the joining head, rotates the joining tool, and moves the joining tool, and a control device which controls an operation of the joining tool, in which the control device has a reference setting mode where a correction reference used for correction of misalignment in the Z-axis direction of the joining tool which occurs when the joint target member is joined by the joining tool is set in a stage before the joining tool is inserted into the joint target member, a joining mode where the joining tool is inserted into the joint target member and the joint target member is joined, and a correction mode where an amount of position fluctuation of a tip of the joining tool with respect to the correction reference which occurs when the joining tool joins the joint target member is measured and correction is performed when the amount of position fluctuation exceeds a predetermined threshold value.

Friction stir welding apparatus

A friction stir welding apparatus and method maintains a depth of a welded part constant without varying a depth-direction position of a welding tool leading end part relative to welded members. A control device controls an operation of the friction stir welding apparatus, and a holder unit is connected to a swing mechanism unit via a revolving mechanism section, and a welding tool is held to the holder unit. The control device has a first welding mode in which friction stir welding is performed on the basis of a welding condition signal for deciding a welding condition of the welding tool, a swing control signal for controlling the swing mechanism unit, a first hold position decision signal, and a second welding mode in which friction stir welding is performed on the basis of the welding condition signal, the swing control signal, and a second hold position decision signal.

A friction stir welding device includes: a control device which causes a pin part to be inserted into members to be joined while causing a joining tool to rotate and which causes a joining head to move along a joint line via a robot main body; and an image pickup device which detects a junction deviation that is a deviation between the joining head and a direction along the joint line. Also, when a junction deviation is generated, this control device causes the joining head to move in a direction toward the joint line and thus resolves the junction deviation.

Friction stir welding device and friction stir welding method

Growing community of inventors

Ibaraki, Japan

Koichi Ishiguro