Seiko Epson Corporation

Kohei Yuwaki

Koichi Saito

Kazuhide Nakamura

Shunsuke Mizukami

Satoshi Yamazaki

Taki Hashimoto

Kenta Anegawa

Keigo Yamasaki

Yusuke Watanabe

Masayuki Gozu

Atsushi Majima

Shunsuke Watanabe

Shingo Tomimatsu

Hitoshi Takaai

A three-dimensional shaping device includes a plasticization unit configured to plasticize a material into a shaping material using a rotating screw; a drive unit configured to rotate the screw; a supply flow path through which the shaping material flows; a nozzle configured to discharge the shaping material; a discharge amount adjusting mechanism configured to switch between stop and restart of discharge of the shaping material from the nozzle by a valve portion provided in the supply flow path; a pressure measuring portion configured to measure a pressure of the shaping material in the supply flow path between the plasticization unit and the valve portion; and a control unit configured to adjust rotation of the screw by controlling the drive unit according to a measured value of the pressure which is measured. The control unit controls the drive unit under a first control during a period when the discharge of the shaping material from the nozzle is not stopped, and controls the drive unit under a second control during a period when the discharge of the shaping material from the nozzle is stopped, and a degree of adjustment of the rotation of the screw under the second control is smaller than a degree of adjustment of the rotation of the screw under the first control.

Three-dimensional shaping device and method for manufacturing three-dimensional shaped object

A three-dimensional shaping device includes a supply flow channel through which a shaping material flows, an ejection amount control mechanism that controls a flow amount of the shaping material to be ejected from a nozzle, a branch flow channel branched from a first partial flow channel as a flow channel between the melting section and the ejection amount control mechanism out of the supply flow channel, a transfer mechanism that transfers the shaping material in the second partial flow channel to the first partial flow channel via the branch flow channel, and a control section that controls the transfer mechanism to transfer the shaping material in the second partial flow channel to the first partial flow channel in a period from stopping the ejection of the shaping material from the nozzle to resuming the ejection.

Three-dimensional shaping device and method of shaping three-dimensional shaped article

A three-dimensional shaping apparatus includes a plasticizing portion plasticizing a material to generate a shaping material, a nozzle having a discharge port discharging the shaping material toward a table, a movement mechanism changing a relative position between the nozzle and the table, a discharge control mechanism provided in a flow path which connects the plasticizing portion to the nozzle and controlling a discharge amount of the shaping material from the nozzle, and a control portion controlling the plasticizing portion, the movement mechanism, and the discharge control mechanism to shape the three-dimensional shaping object. The control portion controls the discharge control mechanism so that when a relative movement speed between the nozzle and the table is a first speed, the discharge amount of the shaping material is set to a first discharge amount, and when the relative movement speed between the nozzle and the table is a second speed which is slower than the first speed, the discharge amount of the shaping material is set to a second discharge amount which is smaller than the first discharge amount.

Three-dimensional shaping apparatus and method of manufacturing three-dimensional shaping object

Provided is a three-dimensional shaping apparatus comprising a nozzle having a discharge port through which a shaping material is discharged, and a flow rate regulation mechanism that includes a butterfly valve provided in a flow path upstream of the discharge port.

Shaping material supply device and three-dimensional shaping apparatus

A three-dimensional modeling apparatus includes a nozzle that ejects a molten material, which is a plasticized thermoplastic material, a plasticization section which includes a flat screw having a groove extending in a volute shape and a driving motor that rotates the flat screw, the plasticization section rotating the flat screw to thereby guide the molten material to the nozzle through the groove, and an ejection control mechanism that is disposed in a flow path between the flat screw and the nozzle, and controls an outflow of the molten material from the nozzle.

Three-dimensional modeling apparatus and method for controlling three-dimensional modeling apparatus

A three-dimensional shaping apparatus includes a melting section providing a shaping material to a channel, a nozzle ejecting the shaping material to a shaping region of a shaping table, an ejection-amount adjusting mechanism adjusting an amount of the shaping material from the nozzle, a suction member sucking the shaping material in the channel, a memory configured to store a program, and a processor configured to execute the program so as to control the three-dimensional shaping apparatus. The processor is configured to stop the ejection of the shaping material and, thereafter, prior to resumption of the ejection of the shaping material, execute material purge processing for discharging the shaping material remaining in the melting section to a region different from the shaping region. The suction member is located closer to the nozzle than the ejection-amount adjusting mechanism in the first channel.

Three-dimensional shaping apparatus and control method for three-dimensional shaping apparatus

A three-dimensional shaping device includes a chamber that has a shaping space; a heating unit configured to heat the shaping space; a base that has a shaping surface exposed to the shaping space; a discharge unit configured to discharge a shaping material toward the shaping surface while moving in a first direction in the shaping space heated by the heating unit and shape a three-dimensional shaped article; a first drive unit configured to move the base in a second direction crossing the first direction; and a tubular first heat resistant member that is disposed between a peripheral part of a first opening formed in a partition wall of the chamber and the base, configured to extend and contract in the second direction in accordance with a movement of the base in the second direction, and defines a separation space separated from the shaping space, in which at least a part of the first drive unit is disposed in the separation space.

Three-dimensional shaping device and manufacturing method for three-dimensional shaped article

A plasticization device includes: a rotor rotated by a drive motor and having a groove forming surface in which a first groove portion is formed along a rotation direction; a rotor case configured to accommodate the rotor; a barrel facing the groove forming surface and having a through hole; a first heating unit configured to heat the rotor or the barrel; and a cooling mechanism configured to cool a side surface of the rotor. In the plasticization device, a material supplied between the first groove portion and the barrel is plasticized by rotation of the rotor and heating by the first heating unit to flow out from the through hole, and the side surface of the rotor has a material guiding port configured to guide the material to the first groove portion, and a second groove portion configured to feed the material supplied between the rotor and the rotor case to the material guiding port.

Plasticization device, three-dimensional shaping device, and injection molding device

The plasticization device includes: a rotor rotating centered on a rotation axis by a drive motor and having a groove forming surface in which a first groove portion is formed along a rotation direction; a rotor case configured to accommodate the rotor; a barrel facing the groove forming surface and having a through hole; and a heating unit, in which a material supplied between the first groove portion and the barrel is plasticized by rotation of the rotor and heating by the heating unit to flow out from the through hole, and a side surface of the rotor has a material guiding port configured to guide the material to the first groove portion, and a second groove portion configured to feed the material supplied between the rotor and the rotor case to the material guiding port.

A flow rate adjusting device includes a main body portion having a first opening portion to which a molten material is supplied, a second opening portion from which the molten material is discharged, a supply flow path communicating with the first opening portion and the second opening portion, and a cross hole intersecting the supply flow path; and a shaft-shaped valve portion disposed inside the cross hole. The valve portion has a tip end portion, a rear end portion, and a recessed portion provided between the tip end portion and the rear end portion and communicating with the first opening portion and the second opening portion, and the valve portion is rotated in the cross hole to change a position of the recessed portion, such that a flow path cross-sectional area of the supply flow path is changed to adjust a flow rate of the molten material discharged from the second opening portion; a storage chamber storing a part of the molten material flowing through the supply flow path between the first opening portion and the valve portion is defined by the tip end portion and an inner wall surface of the cross hole; the valve portion has a first contact surface provided between the recessed portion and the rear end portion and facing the rear end portion side; and the main body portion has a second contact surface to come into contact with the first contact surface from the tip end portion side.

Flow rate adjusting device, three-dimensional shaping device, and injection molding device

A 3D modeling device that forms a 3D object includes: a stage; a nozzle through which a fused material is ejected; a build plate disposed on the stage, the build plate receiving the fused material ejected through the nozzle to build the 3D object on the build plate; and a plasticizing member configured to plasticize a thermoplastic material to form the fused material. The plasticizing member includes: a flat screw having a grooved surface in which a groove is provided, the groove extending in a helical shape; a screw-facing piece having a communication path and a screw-facing surface facing the grooved surface; and a drive motor configured to rotate the flat screw. The groove continuously helically extends toward a material inlet from which the thermoplastic material in solid form is supplied, and the material inlet is provided on a side face of the flat screw.

Growing community of inventors

Shiojiri, Japan

Kohei Yuwaki