Mitsubishi Electric Corporation

Mistubishi Electric Corporation

Kohei Egashira

Tatsuro Hino

Masashi Nakamura

Tetsuya Yokogawa

Atsushi Sakaue

Kazuya Hasegawa

Shinkichi Sawa

Akira Hashimoto

Hiroyuki Akita

Hironori Tsuiki

Shinichiro Yoshida

Kazunori Muto

Yasuhiro Hayasaka

Naohiko Ayukawa

Masaya Inoue

Hiroyuki Yasuda

Shogo Okamoto

Shohei Matsuoka

Akihito Mori

Norihiro Murata

Daisuke Shijo

Kenji Maekawa

Katsuya Ito

Kenichi Hirooka

Yuichiro Ikeuchi

Shinya Matsunaga

Hironobu Ogura

To provide a rotary electric machine which is improved in cooling performance. The rotary electric machine includes a rotor; and a stator which, being disposed opposite the rotor, has a stator core having a plurality of slots therein and a stator winding wound in the plurality of slots, wherein the stator has a plurality of coil ends which are formed protruding from an axial end face of the stator core and between adjacent ones of which is provided a radial clearance passing through from the inner diameter side to the outer diameter side, and wherein the stator includes a bus bar which, being disposed on the inner diameter side of the plurality of coil ends so as to occlude the clearances between the plurality of coil ends, guides a refrigerant, which is supplied from the radial direction of the stator, to the plurality of coil ends.

Rotary electric machine

An annular stator core in which, out of slots arrayed in a circumferential direction and extending in a radial direction, q slots are formed per pole and per phase; and stator windings, for respective phases, attached to the stator core. For each stator winding, q*n unit coils obtained by winding wire conductors at regular intervals into concentric winding forms are used to obtain n coils in each of which the q unit coils wound in a same direction are connected so as to be shifted from each other in the circumferential direction, and the stator winding is composed of two coil groups each obtained by joining the n/2 coils together. The two coil groups are connected in parallel to each other between power feed portions and neutral points, and two coils that are connected to the power feed portions are disposed so as to share the slot.

To obtain a rotating electric machine capable of downsizing the rotating electric machine in an axial direction and in a radial direction. A first inner-peripheral-side terminal includes a first conductor-exposed portion and a second inner-peripheral-side terminal includes a second conductor-exposed portion opposed to the first conductor-exposed portion. An opposing portion being a portion, at which the first conductor-exposed portion and the second conductor-exposed portion are opposed to each other, extends in a radial direction, and at least a part of the opposing portion of the first conductor-exposed portion and the second conductor-exposed portion is arranged on an inner side in the radial direction compared to the first outer-peripheral-side terminal and the second outer-peripheral-side terminal.

Rotating electric machine

A laminated core manufacturing method according to the present invention is a manufacturing method for a laminated core including: a laminated body that is configured by laminating core strips that are made of a magnetic material, the laminated body including: a core back portion; and a tooth portion; and electrically insulating members that are disposed on two side portions of the tooth portion, wherein the laminated core manufacturing method includes a bonding step in which the insulating members are pressed onto each of the side surfaces of the tooth portion of the laminated body so as to integrate the laminated body and also so as to fix the insulating members to the laminated body, by means of at least one of an adhesive and a pressure-sensitive adhesive that is disposed between each of the side surfaces of the tooth portion and the insulating members.

Laminated core, laminated core manufacturing method, and armature that uses a laminated core

Provided is an excellent insulating rotating electric machine having a small axial size and a small number of components. In the rotating electric machine according to the present invention, radially outer-side terminals and radially inner-side terminals extend from slots while a circumferential bending direction is alternately changed for each group of n radially outer-side terminals or n radially inner-side terminals after the extension thereof from the slots. A first angle formed between at least one of an oblique-side portion of each of the n radially inner-side terminals, which are continuous in the circumferential direction of the stator core and are bent in the same circumferential bending direction, and an oblique-side portion of each of the n radially outer-side terminals, which are continuous in the circumferential direction and are bent the same circumferential bending direction, and an end surface of a stator core monotonously decreases in the circumferential bending direction.

Rotating electric machine having terminals bent to form joined portions

In the rotating electric machine, a first terminal and a second terminal extend from two of the slots and a third terminal extends from one of the slots, which is located between the two slots. The first terminal and the second terminal are connected to each other with use of a bus bar. The bus bar has: a first end portion to be connected to a distal end portion of the first terminal; a second end portion to be connected to a distal end portion of the second terminal; and an interconnecting portion configured to couple the first end portion and the second end portion to each other, which is arranged in the circumferential direction on the stator core side of the first end portion and the second end portion so as to pass on the slot side of the third terminal.

This method includes: a coil assembly step of combining a plurality of coil units to form a coil basket; a core insertion step of inserting inner cores of in the radial direction to the coil basket; and a fixation member insertion step of inserting a fixation member to the outer circumference of the inner core. In the core insertion step, the radial-direction position of the coil basket is retained at a core insertion time position shifted outward in the radial direction relative to a normal position after armature completion, and the inner cores are inserted in the radial direction to the coil basket. After the core insertion step, the radial-direction positions of the coil basket and the inner cores are moved inward in the radial direction to the normal position after armature completion.

Method for producing armature, method for producing dynamo-electric machine, armature, dynamo-electric machine, and device for producing armature

A unit coil includes: first, second, third, and fourth turn portions extending in a bent manner from first, second, third, and fourth slot accommodation portions and each connecting the slot accommodation portions to each other; and first, second, third, and fourth leg portions. Recesses are formed in surfaces opposed to each other at bent parts of the turn portions or bent parts of the turn portion and the leg portion, that extend in a bent manner toward the same side in the circumferential direction from the slot accommodation portions adjacent to each other in the radial direction.

Rotating electric machine and rotating electric machine manufacturing method

A manufacturing method for a stator winding coil includes: a bulging portion forming step that forms a bulging portion on a conductor wire; a crank portion forming step that forms a crank portion on the central portion of the bulging portion; an oblique portion forming step that forms oblique portions on the conductor wire at two ends of the bulging portion; a rectilinear portion forming step that forms rectilinear portions on the conductor wire at opposite ends of the oblique portions from the bulging portion; and a circular arc forming step that forms the oblique portions into a circular arc shape after forming the rectilinear portions.

Manufacturing method for stator winding coil

Slot accommodation portions of single coils forming an armature coil are arranged so as to be stacked in the radial direction in a slot. On the anti-wire-connection side, a one-side extending portion which is a coil end extending from the slot accommodation portion in the first layer, and a one-side extending portion which is a coil end extending from the slot accommodation portion in the second layer, extend in the same direction. No insulation sheet is provided in intervals between coil ends extending in the same direction, such as the extending portions () and () and extending portions () and ().

Winding bodies include: a first terminal wire that extends outward at a first axial end of a stator core from a radially innermost position inside slots; and a second terminal wire that extends outward at the first axial end of the stator core from a radially outermost position inside the slots, the first terminal wires are each led radially outward over coil ends of the stator winding, the second terminal wires are each led radially outward at positions that are nearer to the stator core than end portions of the first terminal wires that are led radially outward over the coil ends of the stator winding, and end portions of intraphase connecting second terminal wires are stacked in an axial direction with, placed in contact with, and connected to end portions of intraphase connecting first terminal wires that are subject to connection therewith.

Stator for rotary electric machine having respective terminal wires connected to a connecting member

Phase windings are configured radially inside first coil ends by connecting together tip portions of first terminals that are bent so as to extend outward from slots that are six slots apart, and radially outside the first coil ends by connecting together tip portions of second terminals that are bent so as to extend outward from slots that are five slots apart, and also connecting together tip portions of second terminals that are bent so as to extend outward from slots that are seven slots apart in modified positions of an inserted slot group, and by connecting together tip portions of second terminals that are bent so as to extend outward from slots that are six slots apart in regions other than the modified positions of the inserted slot group.

A three-phase alternating-current winding is configured by connecting first conductor terminals and second conductor terminals that are disposed in a circular arc-shaped region using connecting units, electric power supplying terminals of the three-phase alternating-current winding are constituted by the first conductor terminals and the second conductor terminals that are disposed in the circular arc-shaped region, a number of parallel phase windings in the three-phase alternating-current winding is n, where n is a natural number that is greater than or equal to one, an angular range of the circular arc-shaped region is less than or equal to (180&#xd7;n) electrical degrees, and the second conductor terminals that constitute the electric power supplying terminals are positioned between adjacent first conductor terminals when viewed from a radially outer side.

Rotary electric machine stator and manufacturing method therefor

Coils that constitute an armature winding are produced by winding a conductor wire that has a rectangular cross section, the coils each include: four rectilinear portions that are inserted into a pair of slots; and three coil end portions that link the four rectilinear portions consecutively by each connecting together end portions of two selected rectilinear portions, the coils being mounted into the armature core so as to be arranged at a pitch of one slot in a circumferential direction, the coil end portions include: a bulging portion that protrudes axially outward in a convex shape; and oblique portions that link the two connected rectilinear portions and the bulging portion, the bulging portion has a crank portion that displaces radial positions of the two connected rectilinear portions by a set amount, and a cross-sectional area of the bulging portion is smaller than a cross-sectional area of the oblique portions.

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Tokyo, Japan

Kohei Egashira