Aisin Aw Co., Ltd.

Aisin Corporation

Toyota Jidosha Kabushiki Kaisha

Sisin Aw Co., Ltd.

Kiyotaka Koga

Shingo Hashimoto

Tomotsugu Sugihara

Shingo Sato

Takahiro Kobuchi

Takashi Kato

Masaki Saito

Yoshihisa Yamamoto

Atsushi Watanabe

Masayuki Takenaka

Takashi Yamada

Katsuhiko Hattori

Shinichi Otake

Hideaki Kimura

Junichi Yokota

Keiichi Shinohara

Kazuya Iwatsuki

Yoshiyuki Kawasaki

Shinya Katayama

Shin Taguchi

Tetsuya Funayama

Yoichi Miyoshi

Kitamura Manabu

Koji Hirabaru

Junichi Sugawara

Hisanori Shirai

In this armature, facing surfaces which are portions where a first segment conductor and a second segment conductor are joined together are disposed so as to overlap each other as viewed in a radial direction, and an end part of at least one of the first segment conductor and the second segment conductor is provided with chamfered parts at edge parts on both circumferential sides of the end part.

Armature

A method of manufacturing an armature includes: a step of preparing first segment conductors in which a plurality of end portions, or an end portion and a power terminal member, are electrically connected to each other; a step of disposing leg portions of the first segment conductors and leg portions of second segment conductors in an armature core; and a step of joining the leg portions of the first segment conductors and the leg portions of the second segment conductors to each other.

Method of manufacturing armature

In the armature, a first connecting part and a second connecting part that are disposed so as to be adjacent to a connecting part of a different phase have a higher insulatable voltage value than a first leg part and a second leg part that are disposed so as to be adjacent to a leg part of the same phase.

In this armature, a joint portion is insulated by a joint portion insulating member that has a sheet shape and that includes a facing surface insulating part that covers a facing surface of the joint portion and a circumferential surface insulating part that covers a circumferential surface of the joint portion. The facing surface insulating parts adjacent to each other in a radial direction are connected by the circumferential surface insulating part on one side or another side in the circumferential direction.

In this stator armature, a first leg portion has a first surface side part that has a thickness in a radial direction smaller than a thickness of a first leg portion body portion in the radial direction, a second leg portion has a second surface side part that has a thickness in the radial direction smaller than a thickness of a second leg portion body portion in the radial direction, and in the radial direction, a thickness of a joint portion is equal to or more than a thickness of a part other than the joint portion.

Armature and manufacturing method of armature

In this armature, between the first segment conductor and the second segment conductor that are joined to each other in the joint portion, a first clearance portion is provided between the tip end portion of the first leg portion and the second leg portion body portion in the axial direction, and a second clearance portion is provided between the tip end portion of the second leg portion and the first leg portion body portion in the axial direction.

A method of manufacturing a rotary electric machine armature that includes a cylindrical armature core in which a plurality of slots that extend in an axial direction are disposed in a circumferential direction and a coil wound around the armature core, the slots having respective radial openings that open in a radial direction, and the coil being formed by joining a plurality of segment conductors to each other.

Method of manufacturing rotary electric machine armature

This armature has a core leg portion fixing member that is provided in a slot so as to overlap with a part at a position different from a position in an axial direction corresponding to a joint portion, and that includes a first fixing layer for fixing an armature core and a leg portion.

Armature having a core leg position fixing member for reducing thermal stress

In this stator, a first coil portion, a second coil portion, a third coil portion, and a fourth coil portion each include a one-side coil part that is disposed so as to extend over a first slot and a third slot, and an other-side coil part that is disposed so as to extend over a second slot and a fourth slot.

Stator

A rotating electrical machine stator and a method for manufacturing a rotating electrical machine stator with high productivity. A rotating electrical machine stator includes a stator core having a slot; and a coil having a leg part including a held-in-slot part held in the slot and a portion extending from the held-in-slot part, and a resin foam is provided between an inner surface of the slot and an outer surface of the held-in-slot part facing the inner surface of the slot. The coil is formed by joining together a plurality of segment conductors each having a joint part, and a conductive joint material is disposed between a pair of joint parts facing each other in the slot.

Rotating electrical machine stator and method for manufacturing rotating electrical machine stator

A rotary electric machine armature that includes a cylindrical armature core and a coil wound around the armature core, wherein: the coil is formed by joining a plurality of segment conductors to each other; the segment conductors have respective conductor side portions that extend along the axial direction; the conductor side portions are provided with respective joint portions; the joint portions have respective facing surfaces; the joint portions of a pair of the segment conductors are joined to each other with the facing surfaces of the joint portions facing each other; and a facing surface of the facing surfaces is formed so as to have a portion that faces a radial direction and so as not to have portions that overlap each other as viewed in the radial direction over the entire facing surface.

Rotary electric machine armature and method of manufacturing the same

The method for manufacturing an armature includes a step of independently pressing pressing-target segment conductors by a plurality of pressing jigs disposed for each of the pressing-target segment conductors, such that the plurality of pressing jigs are movable relative to each other, at least either one of first segment conductors and second segment conductors serving as the pressing-target segment conductors.

Method for manufacturing armature

A method of manufacturing an armature includes: a step of placing a bonding agent on bonding surfaces of the distal ends of a plurality of segment conductors; a step of placing the plurality of segment conductors on an armature core; a step of bonding the distal ends to each other; and a step of increasing a viscosity of the bonding agent placed on the distal ends, after the step of placing the bonding agent on the distal ends, and before the step of bonding the distal ends to each other.

Growing community of inventors

Nishio, Japan

Kiyotaka Koga