Bourns Incorporated

Kiyoshi Tada

Gordon Lee Bourns

Brian Ahearne

Cathal Sheehan

Earl Robert Gellings

Lars Erik Gunnar Meijer

Kelly C Casey

A temperature-sensitive battery connector is disclosed. The connector can include a connector body and at least one conductor mounted to the connector body and configured to convey a current signal used to measure voltage from a battery pack or battery cell to a battery management system (BMS). The connector can include a thermal switching device mounted to the connector body and thermally coupled to a terminal of a battery pack or a battery cell. The thermal switching device can be configured to provide an overtemperature signal to the BMS by changing or interrupting a current conducted by at least one conductor when a temperature of the battery pack or battery cell exceeds a threshold temperature.

Connector with integrated thermal cutoff device for battery pack

Electromechanical circuit breakers are disclosed herein. In some embodiments, the breakers can be integrated into battery management systems to simplify battery management circuitry and/or to provide redundancy to the battery management systems. In some embodiments, the breakers can be provided to reduce damage to the battery management systems during hot-swapping of a battery cell. The breakers can be automatically resettable or not automatically resettable in various embodiments.

Circuit breakers

A battery housing can include a housing body defining a cavity sized and shaped to receive a cell for a battery, and a breaker coupled with the housing body. The battery housing can comprise a first electrical conductor at a first end portion of the housing body and electrically connected to the switch, the first electrical conductor configured to electrically connect to a first battery cell terminal of the cell. The battery housing can comprise a second electrical conductor at a second end portion of the housing body, the second electrical conductor configured to electrically connect to a second battery cell terminal of the cell to define a first electrical pathway between the first electrical conductor and the second electrical conductor. The battery housing can include a bypass conductor to define a second electrical pathway between the switch and the second electrical conductor.

Battery housing

An electrical breaker responsive to a fault condition is disclosed. A thermally-activated switch can be disposed between a first terminal and second and third terminals of the breaker. The switch can have a normal operating condition in which the first terminal is electrically connected to the second terminal. The switch can have a fault condition in which the first terminal is electrically connected to both the second terminal and the third terminal, causing a majority of the current to flow between the first terminal and the third terminal and a minority of the current to flow between the first terminal and the second terminal. The breaker can include a positive temperature coefficient (PTC) resistor between the first terminal and one of the second and third terminals. The thermally-activated switch can be integrated into a variety of structures, for example, a battery pack which can house one or more cells.

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Yokohama, Japan

Kiyoshi Tada