Olin Corporation

Arco Chemical Technology, L.p.

Kiran B Chandalia

Frank J Preston

James M O'Connor

Henry G Barnowski, Jr

Michael M Martinez

John W Reisch

Fred A Stuber

Michael J Morgan

Adam Gregg Malofsky

Theodore C Kraus

Curtis P Smith

Maurice C Raes

Stephen P Noe

Eugene F Rothgery

Stephen L Goldstein

Max M Boudakian

Philip R Miller

Arthur R Vanover

Frank S Natoli

Jerry Douglas Necessary

Kevin Delaney

Mary G Harscher

The present invention relates to a process for coating a substrate which comprises (a) contacting said substrate with a low volatility organic (so-called 'low VOC') coating composition having a viscosity as measured by ZAHN cup 2 of less than about 200 seconds and consisting essentially of at least one polyisocyanate, a solvent in an amount of between 0% and 45% by weight based upon the amount of said polyisocyanate in said composition, and an trimerization catalyst, said composition being essentially free of any volatile mono- and di-isocyanates, to form a coating on said substrate, and (b) heating said coating to a curing temperature of between 120.degree. F. and 350.degree. F. for a curing time of between about ten minutes and about six hours in order to cure said coating by trimerizing at least some of the isocyanate groups of the polyisocyanate to provide a heat-cured coating on said substrate. Also claimed is the coating composition itself.

Low VOC, heat-curable, one-component and two-component coating

The present invention relates to a process for producing a flexible polyurethane foam by reacting, at a reaction temperature within a temperature range of between about 70.degree. F. and about 150.degree. F., a reaction mixture comprised of a polyol, an organic isocyanate, water, an encapsulated blowing agent, and a reaction catalyst, wherein the encapsulated blowing agent comprises a shell and a core, said shell comprising a polymer having a melting point above the initial reaction temperature, and said core comprising a gaseous blowing agent or blowing agent precursor for blowing said reaction mixture at said reaction temperature. In another aspect, the present invention relates to a process for cooling a hot polyurethane foam utilizing encapsulated water contained in the foam forming reaction mixture.

Process for preparing flexible CFC-free polyurethane foams using an

This invention relates to a process for coating a substrate comprising contacting the substrate with a low volatile organics, moisture curable, two-component coating composition comprising an admixture of an A-side and a B-side, said A-side comprising an aliphatic polyisocyanate having an isocyanate index relative to the number of isocyanate-reactive groups in said coating composition of at least about 200, preferably at least about 300, more preferably at least about 500, said B-side comprising a tertiary amine catalyst and optionally an isocyanate-reactive compound selected from the group consisting of monoahls, polyols, imines, oxazolidines, and combinations thereof, said coating composition optionally containing a solvent in an amount of less than about 45%, based upon the weight of the polyisocyanate in said coating composition, said coating composition having a viscosity as measured by ZAHN cup 2 of less than about 200 seconds, said composition being essentially free of any volatile mono- and di-isocyanates, and said composition being moisture curable upon exposure to atmospheric moisture. Also claimed is the coating composition itself.

Low VOC, moisture curable, two-component coating compositions based on

This invention relates to one-component and two-component heat-curable or moisture-curable coating compositions, and processes for their use in providing a slippery coating on a substrate utilizing a polyisocyanate-based low VOC coating composition, employing a fluoro-containing active hydrogen-containing compound, and which is suitably rapidly hardened under the influence of heat or moisture.

Low VOC, fluorocompound-containing one-component and two-component

The present invention relates to a process for making a polyol which comprises the steps of: (a) fabricating a propoxylated polyhydric initiator by reacting propylene oxide with a polyhydric initiator in the presence of an acid catalyst, said reaction being conducted in the absence of a KOH catalyst, to produce a propoxylated polyhydric initiator containing acid catalyst residue(s) and free of KOH catalyst residue, and (b) reacting said propoxylated polyhydric initiator containing acid catalyst residue(s) with an alkylene oxide in the presence of a double metal cyanide complex catalyst to produce a polyol.

Acid-catalyzed fabrication of precursors for use in making polyols using

This invention relates to a process for coating a substrate which comprises contacting the substrate with a low volatility organic (so-called 'low VOC') coating composition having a viscosity as measured by ZAHN cup 2 of less than about 200 seconds and consisting essentially of at least one polyisocyanate prepolymer which is the reaction product of a polyisocyanate with an active hydrogen-containing compound selected from the group consisting of monoahls, polyols, imines, oxazolidines, and combinations thereof, a solvent in an amount of between 0% and 45% by weight based upon the amount of said polyisocyanate in said composition, and a tertiary amine catalyst, said composition being essentially free of any volatile mono- and di-isocyanates, and said composition being moisture curable upon exposure to atmospheric moisture. Also claimed is the coating composition itself.

Low VOC, moisture curable, one-component coating compositions based on

This invention relates to a process for coating a substrate other than polyvinyl chloride which comprises contacting said substrate with a fast drying, moisture curable, low volatility organic coating composition having a viscosity as measured by ZAHN cup 2 of less than about 200 seconds and consisting essentially of at least one polyisocyanate, a solvent in an amount of between 0% and 45% by weight based upon the amount of said polyisocyanate in said composition, and a tertiary amine catalyst, said composition being essentially free of any volatile mono- and di-isocyanates, and said composition being moisture curable upon exposure to atmospheric moisture. Also claimed is the coating composition itself.

Low VOC, fast drying, moisture curable, one-component isocyanate-based

This invention relates to a method of fabricating a thermoplastic elastomer which comprises the steps of: (a) fabricating a polyol having a molecular weight of between about 2,000 and about 8,000 and having a level of end group unsaturation of no greater than 0.02 milliequivalents per gram of polyol, said polyol being fabricated in the presence of a double metal cyanide catalyst, (b) reacting said polyol with a diisocyanate to produce an isocyanate-terminated prepolymer, and (c) reacting said isocyanate-terminated prepolymer with a difunctional isocyanato-reactive chain extender in a mold or in an extruder in order to produce an elastomer characterized by a hardness of between a Shore A hardness of about 50 and a Shore D hardness of about 65. Also claimed is the elastomer produced by the above method utilizing a one-shot technique.

Thermoplastic polyurethane elastomers and polyurea elastomers made using

This invention relates to a method of fabricating a thermoplastic elastomer which comprises the steps of: (a) fabricating a polyol having a molecular weight of between about 2,000 and about 20,000 and having a level of end group unsaturation of no greater than 0.04 milliequivalents per gram of polyol, said polyol being fabricated in the presence of a double metal cyanide catalyst, (b) reacting said polyol with a diisocyanate to produce an isocyanate-terminated prepolymer, and (c) reacting said isocyanate-terminated prepolymer with a difunctional isocyanato-reactive chain extender in a mold or in an extruder in order to produce a soft elastomer characterized by a Shore A hardness of between about 10 and about 70. Also claimed is the elastomer produced by the above method utilizing a one-shot technique.

A heat transfer composition comprising a heat transfer medium and a lubricant, wherein said heat transfer medium is a low boiling organic compound and wherein said lubricant is a halogenated polyoxyalkylene monoalcohol having the empirical structural formula:

Lubricants for heat transfer fluids

A process for the production of cellular products which comprises incorporating a blowing agent into rubber or a thermoplastic material uses as the blowing agent a tetrazole compound represented by the formula: ##STR1## in which R represents an alkyl, cycloalkyl, hydroxyalkyl, polyhydroxyalkyl, aryl, alkylaryl, aralkylene, alkenyl, alkenylaryl or alkenylaralkylene group. The novel blowing agents of the present invention include compounds which are liquids which may be directly incorporated into the molten rubber or thermoplastic material. The blowing agents of this invention are especially useful, as indicated, with polymers and copolymers that have high processing temperatures as they minimize polymer degradation and provide products with increased impact strengths.

N-substituted 5-phenyltetrazoles as high temperature blowing agents

Graft copolymers are prepared by the polymerization of an ethylenically unsaturated monomer, or a mixture of such monomers, in the presence of an azo di-ester polyol. Presence of the azo group in the polyol reactant itself serves as a free radical initiator site for the graft copolymerization reaction. The copolymers formed are utilized in the formulation of polyurethane compositions.

Graft copolymers from unsaturated monomers and azo di-ester polyols and

An improvement is disclosed in the preparation of high resilience polyurethane foam. The improvement resides in the use of a select reaction mixture which includes a polyol containing an effectively dispersed finely divided solid particulate material and 1,4-cyclohexanedimethanol as a cross-linking agent to stabilize the reaction mixture.

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Cheshire, CT, United States of America

Kiran B Chandalia