Cudoquanta Florida, Inc.

Nanoprecision Products, Inc.

Senko Advanced Components, Inc.

King-Fu Hii

Robert Ryan Vallance

Michael K Barnoski

Shuhe Li

Yang Chen

Suresh Thakordas Gulati

Rand Dannenberg

William Robert Powell

Matthew Gean

Tewodros Mengesha

Chris Morgan

Joseph Kim Bond

Po-Tsung Wu

Fred Bosch

Donald Keck

R Ryan Vallance

A hermetic optical fiber alignment assembly includes a ferrule portion having a plurality of grooves receiving the end sections of optical fibers, wherein the grooves define the location and orientation of the end sections with respect to the ferrule portion. The assembly includes an integrated optical element for coupling the input/output of an optical fiber to the opto-electronic devices in the opto-electronic module. The optical element can be in the form of a structured reflective surface. The end of the optical fiber is at a defined distance to and aligned with the structured reflective surface. The structured reflective surfaces and the fiber alignment grooves can be formed by stamping.

Hermetic optical fiber alignment assembly having integrated optical element

A process of making a coupling device for physically and optically coupling an optical fiber to route optical signals to/from optical receiver/transmitter. The coupling device includes a structured reflective surface that functions as an optical element that directs light to/from the input/output ends of the optical fiber by reflection, and an optical fiber retention groove structure that positively receives the optical fiber in a manner with the end of the optical fiber at a defined distance to and aligned with the structured reflective surface. The open structure of the structured reflective surface and fiber retention structure lends itself to mass production processes such as precision stamping. The coupling device can be attached to an optical transmitter and/or receiver, with the structured reflective surface aligned to the light source in the transmitter or to the detector in the receiver, and adapted in an active optical cable.

Coupling device having a structured reflective surface of stamped malleable metal for coupling input/output of an optical fiber

A process and tool for reshaping and resizing grooves that were pre-formed in a pair of ferrules halves of an optical fiber ferrule. The pre-formed grooves are further subject to a separate, subsequent reshaping and resizing step using the tool and a gauge that may be a bare section of optical fiber or a pin. The ferrule halves are aligned, and using the pre-formed grooves as guides for the gauge optical fiber or gauge pin, the ferrule halves are compressed together with the gauge optical fiber or gauge pin therebetween, thereby reshaping and resizing the respective grooves on the ferrule halves. After reshaping and resizing, the resultant groove that is finally formed on each ferrule halve would be precisely shaped, sized and located with respect to the external alignment surface of each ferrule halve. The ferrule halves may be used to terminate an optical fiber cable.

Process for reshaping and resizing grooves in optical fiber ferrules

Optoelectronic module assembly having an optical fiber alignment assembly coupled to an optoelectronic device assembly

A cable retention structure defining a castellated fiber cable clamping surface. The castellated surface has a series of alternating small and large cavities distributed along the axial direction. The small cavities are sized such that when the castellated surface is pressed against the buffer jacket exterior of the fiber cable, the small cavities will be able to clamp the fiber cable jacket within its full dimensional tolerance range. The large cavities are sized to provide sufficient clearance to accommodate the relatively soft material of the cable jacket which cannot be accommodated by the small cavities. The cable jacket is securely held by the retention structure to prevent slipping. Accordingly, fiber cables having buffer jackets with large dimensional variations can still be securely retained by the castellated retention structure in accordance with the present invention.

Castellated optical fiber cable retention structure

Axial tension is applied to an optical fiber that had been scored at the intended cleave location, wherein the axial tension is applied in a time-varying manner to maintain the stress intensity factor for crack on the fiber within an acceptable level to produce a stable crack growth at a reasonable rate to cleave the fiber without requiring polishing of the end surface. Careful control of the applied tension force with time acts to control the velocity of the propagating crack by maintaining substantially constant stress intensity factor. The applied axial tension force is reduced with time and/or crack growth (as crack propagates). As a result, the strain energy in the fiber material is released by formation of a single plane with an optical quality surface without requiring polishing. A substantially flat optical surface of enhanced optical quality is formed at the cleaved end of the optical fiber.

Deterministic cleave of optical fiber

Growing community of inventors

Camarillo, CA, United States of America

King-Fu Hii