Mitsubishi Chemical Corporation

Mitsubishi Petrochemical Company Limited

Kimikatsu Jinno

Shuhei Yada

Yoshiro Suzuki

Yasushi Ogawa

Hirochika Hosaka

Kenji Takasaki

Masayasu Goriki

Kiyoshi Takahashi

Yasuyuki Sakakura

Masashi Inaba

Shinji Isogai

Teruo Saito

Masayuki Honda

Mitsugi Kataoka

Yoshikazu Higaki

Yoshimune Abe

Takashi Kanamaru

Norio Sato

Yasuyuki c/o Mitsubishi Chemical Sakakura

Hirochika c/o Mitsubishi Chemical Corp Hosaka

A condenser includes: a top face of a tube plate on which acrylic acid may be condensed inside the condenser; a spray for spreading a polymerization inhibitor on the tube plate; a first polymerization inhibitor supply tube for supplying the polymerization inhibitor to the spray; and a supporter for supporting the spray at a predetermined position. The supporter supports the first polymerization inhibitor supply tube outside the condenser. The condenser allows a stable continuous operation for a long period of time by preventing polymerization of an easily polymerizable compound in the condenser into which a vapor of an easily polymerizable compound is supplied with a simple structure thereof.

Handling device and producing system of easy-to-polymerize compound

A multi-tubular reaction apparatus, a control system, and a method are provided for controlling temperature change of a heat medium in the reaction apparatus, and quickly adjusting fluctuation in temperature, to thereby properly control a reaction. In particular, the apparatus and system apply to a catalytic gas-phase oxidation reaction such as in producing (meth)acrylic acid or the like. The reaction apparatus includes a multi-tubular reactor having a plurality of reaction tubes in a shell in which a heat medium circulates, and a heat medium cooling apparatus outside the reactor. The reaction apparatus includes a process for primarily cooling the heat medium taken out outside the shell, a process for secondarily cooling a part of the primarily cooled heat medium, and a line for enabling the secondarily cooled heat medium and the primarily cooled heat medium, which is not secondarily cooled, to circulate in the shell.

Reactor, reactor control system, and catalytic gas phase oxidation reaction method

(Meth)acrolein or (meth)acrylic acid is collected by bringing a reaction gas () containing (meth)acrolein or (meth)acrylic acid obtained through a vapor-phase catalytic oxidation reaction into contact with an aqueous solution as a collecting solvent in a collecting tower main body (). The reaction gas () is supplied to the collecting tower main body () from two nozzles () facing each other, and is caused to collide in the collecting tower main body (). According to the present invention, (meth)acrolein or (meth)acrylic acid can be efficiently collected from a gas containing (meth)acrolein or (meth)acrylic acid while preventing polymerization.

Method for collecting (meth)acrolein or (meth)acrylic acid and collecting device for the same

A producing method of (meth)acrolein or (meth)acrylic acid where by use of a multi-tubular reactor that has a plurality of reaction tubes filled with a catalyst, catalytic gas phase oxidation of propylene, propane, isobutylene or (meth)acrolein is carried out in the presence of a composite oxide catalyst by use of molecular oxygen or a gas containing molecular oxygen, in which method (meth)acrolein or (meth)acrylic acid can be obtained stably in high yield for a long period of time without allowing the activity of the catalyst to decrease locally (disproportionately) and extremely. A temperature difference between a temperature of a heat medium at the beginning of operation and a peak temperature of the catalyst is set in a range of 20 to 80&#xb0; C., and during operations a change of the peak temperature T of the catalyst in a tube axis direction is maintained in a definite range.

Process for producing (meth)acrylic acid or (meth)acrolein

The object of this invention is to provide a method of maintaining a multi-tubular reactor which can ensure the uniformity of states of reaction in the reaction tubes in the multi-tubular reactor. This invention is a method of maintaining a multi-tubular reactor in good condition by selecting a part of reaction tubes in a multi-tubular reactor at random, measuring a differential pressure occurring in each reaction tube when passing gas therethrough, separating any reaction tube showing an abnormal differential pressure as compared with the average of differential pressures in reaction tubes packed with an fresh catalyst of the same kind, giving adequate treatment to the separated reaction tube and returning it into the reactor with any other selected reaction tube falling within a normal range.

Method of maintaining a multitubular reactor

An object of the invention is to provide a production method for (meth)acrolein or (meth)acrylic acid which can continue an operation without causing a decomposition reaction of acrolein or the like. According to the invention, provided is a production method for (meth)acrolein or (meth)acrylic acid, in which (meth)acrolein or (meth) acrylic acid is obtained by performing a catalytic gas phase oxidation on propylene, propane or isobutylene by using oxygen by means of a heat-exchange type multi-tubular reactor, having a tube bundle portion in which a multiple of reaction tubes each filled with a catalyst are aligned in parallel to one another and a tube plate which is adjacent to a downstream side of the tube bundle portion of the reaction tubes and forms a lead-out portion for a reaction gas, in which the tube bundle portion of the reaction tubes has a hollow-columnar constitution as a whole, and which is characterized in that a rectifier is provided on a tube plate.

Process for producing (meth)acrolein or (meth)acrylic acid

An object of the present invention is to provide a method for vapor phase catalytic oxidation which is almost free of variations in reaction states in respective reaction tubes of the fixed bed multi-tube heat-exchanger type reactor. Provided is a method for vapor phase catalytic oxidation for obtaining a reaction product gas by using a fixed bed multi-tube heat-exchanger type reactor provided with a plurality of reaction tubes and by feeding a raw material gas inside the reaction tubes packed with a catalyst, wherein the method comprises: adjusting pressure losses of the respective reaction tubes so that the pressure losses of the respective reaction tubes after catalyst packing is within &#xb1;20% of an average pressure loss of the reaction tubes by: packing an inert substance at a raw material gas inlet portion of the reaction tubes or removing and re-packing the catalyst packed, for a reaction tube having a pressure loss lower than the average pressure loss of the reaction tubes; and removing and re-packing the catalyst packed, for a reaction tube having a pressure loss higher than the average pressure loss of the reaction tubes.

Method for vapor phase catalytic oxidation

In the stopping and starting operations of a distillation column used for producing (meth)acrylic acids according to the present invention, upon stopping the operation of the distillation column, the heating of a reboiler attached thereto is interrupted and then the reboiler is rapidly cooled; and/or upon starting the operation of the distillation column for production of the (meth)acrylic acids, an inner wall surface of the distillation column is heated to a temperature higher than a condensation temperature of the (meth)acrylic acids and the operation of the distillation column is started under the heated condition. According to the present invention, it is possible to early and safely stop the operation of the distillation column while preventing the occurrence of polymerization within the distillation column, and stably perform an operation for distillation of acrylic monomers for a long period of time.

Process for producing (meth)acrylic acids and process for distilling the same

A method for producing (meth)acrylic acid or (meth)acrolein, comprising a catalytic gas phase oxidation process for producing (meth)acrylic acid or (meth)acrolein by supplying propylene, propane, or isobutylene and a gas containing molecular oxygen to a reactor which contains a catalyst filled therein, wherein a gas containing molecular oxygen is supplied to the reactor having the catalyst filled therein during shutdown of the catalytic gas phase oxidation process does not lower the reaction activity of the catalyst and the selectivity of target products when re-starting the running after shutdown of the catalytic gas phase oxidation process.

A multitube reactor, wherein tubes having smaller tolerance between a nominal size and actual sizes are used as reaction tubes to stably perform a high yield reaction for a long period, a catalyst is filled into the reaction tubes so that the catalyst layer peak temperature portions of the reaction tubes are not overlapped with the connection sites thereof with baffles to effectively prevent hot spots from occurring and stably perform a reaction for a long period without the clogging of the reaction tubes, a heat medium and raw material gas are allowed to flow in the direction of a countercurrent and a specified type of catalyst is filled into the reaction tubes so that activity is increased from the inlet of the raw material gas to the outlet thereof to prevent the autooxidation of products so as to prevent equipment from being damaged due to the reaction, and, at the time of starting, gas with a temperature of 100 to 400&#xb0; C. is led to the outside of the reaction tubes to increase the temperature of the reaction tubes and, a heat medium, which is solid at the room temperature, is heated to circulate to the outside of the reaction tubes to efficiently start up the reactor without affecting the activity of the catalyst.

Multitube reactor, vapor phase catalytic oxidation method using the multitube reactor, and start up method applied to the multitube reactor

A method for collecting acrylic acid is provided, which includes the step of collecting acrylic acid using an aqueous medium from a reaction gas containing acrylic acid obtained by catalytic vapor-phase oxidation of propane, propylene, and/or acrolein, the step being conducted so as to satisfy the following formula (1) (B/A)&#x3c;1.25 (1) wherein A represents a weight fraction of acrylic acid to all condensable ingredients in the reaction gas before collecting acrylic acid and B represents a weight fraction of acrylic acid in bottoms of a collection device used in the step of collecting. According to the method, acrylic acid can be efficiently collected from the reaction gas containing acrylic acid obtained by catalytic vapor-phase oxidation.

Method for collecting acrylic acid

The storage tank of the invention for an easily polymerizable compound is a storage tank having an acceptance piping and a delivery piping and is characterized by having a circulation line which directly connects the acceptance piping to the delivery piping or having circulation lines which respectively connect the acceptance piping to the storage tank and the storage tank to the delivery piping; the method of storing of the invention is characterized by storing an easily polymerizable compound in the storage tank while circulating the compound in the storage tank through the circulation line(s); the method of pipe jointing and apparatus therefor of the invention are a method of jointing pipes fitted to a handling apparatus in a production apparatus, storage apparatus, or the like for the purpose of transporting a corrosive liquid, the method being characterized in that the pipes are jointed with flanges, bolts, and nuts made of a material having resistance to corrosion by the corrosive liquid; the process for (meth)acrylic acid compound production of the invention is a process for producing and/or purifying a (meth)acrylic acid compound, and is characterized in that the temperature of a purified (meth)acrylic acid compound obtained which is being supplied to a storage tank is regulated so as to be not higher than the temperature of the purified (meth)acrylic acid compound residing in the storage tank; and the process of the invention for producing an easily polymerizable compound which is a (meth)acrylic acid compound is characterized in that the temperature of a (meth)acrylic acid compound-containing liquid which has been discharged as an off-specification product and is being supplied to a storage tank is regulated so as to be not higher than the temperature of the off-specification liquid stored in the storage tank.

Storage tank for easily polymerizable compound and method of storage

Clogging of a distillation column by polymerization caused by a change of the production rate of (meth)acrylic acid, is prevented to carry out a stabilized operation over a long period. A process for producing (meth)acrylic acid, which includes a purification step wherein a (meth)acrylic acid-containing material to be purified is supplied to and distilled by a distillation column, wherein during a cut operation in which the production rate of (meth)acrylic acid is reduced by &#x3b1;% relative to the production rate of (meth)acrylic acid during the ordinary operation, the liquid/gas flow rate in the distillation column is adjusted to be at least (100&#x2212;&#x3b1;/2)% of the liquid/gas flow rate during the ordinary operation.

Process for producing (meth)acrylic acid

A storage tank for an easily polymerizable compound has acceptance piping and delivery piping with a circulation line directly connecting the acceptance piping to the delivery piping or with circulation lines respectively connecting the acceptance piping to the storage tank and the storage tank to the delivery piping. A method of storing an easily polymerizable compound in the storage tank includes circulating the compound in the storage tank through the circulation line(s), where the compound can be (meth)acrylic acid being produced and/or purified with the temperature of purified (meth)acrylic acid being supplied to or removed from the storage tank being regulated to not be higher than the temperature thereof in the tank. A method of joining pipes for-transporting a corrosive liquid using flanges, bolts, and nuts made of a material having resistance to corrosion by the corrosive liquid.

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Yokkaichi, Japan

Kimikatsu Jinno