Corning Incorporated

Kevin Patrick McNelis

Joseph Michael Matusick

Connor Thomas O'Malley

Steven Edward DeMartino

Robert Anthony Schaut

John Stephen Peanasky

James Ernest Webb

Patrick Joseph Cimo

Douglas Miles Noni, Jr

Sinue Gomez-Mower

Amber Leigh Tremper

Christy Lynn Chapman

Shivani Rao Polasani

Weirong Jiang

Christie Leigh McCarthy

Jared Seaman Aaldenberg

Bryan James Musk

Eric Lewis Allington

Kristen Dae Waight

Adam Robert Sarafian

Michael Clement Ruotolo, Jr

Christelle Ruby Barnard

Ljerka Ukrainczyk

Rohit Rai

John Richard Ridge

Antoine Gaston Denis Bisson

Olivier Fournel

Alicia Marie Gallagher

Michael Clement Ruotolo

Eric Michael Gross

Methods for providing feedback control of converters for converting glass tubes to glass articles include a model predictive control framework. The methods include operating the converter, providing target values for attributes of the glass articles or glass tubes, measuring the attributes for the glass articles and glass tubes, conditioning the measurement data to remove outlier data points and calculating statistics representative of the measured attributes, and determine updated settings for one or more process parameters from the previous settings, the statistical properties, and the target values, where the updated settings are those that minimize an objective control function for the converter. The methods further include adjusting the process parameters to the updated settings. The model predictive control framework enables feedback control of the converter that compensates for disturbances that act on the process.

Feedback control systems and methods for glass tube converting processes

A glass cartridge comprises a cylindrical body portion comprising an outer diameter Dand an average sidewall thickness T, the cylindrical body portion having a first end and a second end opposite the first end; an opening at the first end of the cylindrical body portion; a shoulder extending radially inward from the second end of the cylindrical body portion; and a neck extending from the shoulder and comprising an outer neck diameter Nthat is less than the outer diameter Dof the cylindrical body portion. The average wall thickness Tis less than or equal to 0.85*s, wherein sis a wall thickness of a standard glass cartridge defined by ISO 13926-1:2004 having an outer diameter dthat is closer to the outer diameter Dthan the outer diameter dof any other standard glass cartridge defined by ISO 13926-1:2004.

Glass containers for storing pharmaceutical compositions

Disclosed herein are glass pharmaceutical vials having sidewalls of reduced thickness. In embodiments, the glass pharmaceutical vial may include a glass body comprising a sidewall enclosing an interior volume. An outer diameter D of the glass body is equal to a diameter di of a glass vial of size X as defined by ISO 8362-1, wherein X is one of 2R, 3R, 4R, 6R, 8R, 10R, 15R, 20R, 25R, 30R, 50R, and 100R as defined by ISO 8362-1. However, the sidewall of the glass pharmaceutical vial comprises an average wall thickness Tthat is less than or equal to 0.85*s, wherein sis a wall thickness of the glass vial of size X as defined by ISO 8362-1 and X is one of 2R, 3R, 4R, 6R, 8R, 10R, 15R, 20R, 25R, 30R, 50R, and 100R as defined by ISO 8362-1.

Disclosed herein are glass pharmaceutical vials having sidewalls of reduced thickness. In embodiments, the glass pharmaceutical vial may include a glass body comprising a sidewall enclosing an interior volume. An outer diameter D of the glass body is equal to a diameter dof a glass vial of size X as defined by ISO 8362-1, wherein X is one of 2R, 3R, 4R, 6R, 8R, 10R, 15R, 20R, 25R, 30R, 50R, and 100R as defined by ISO 8362-1. However, the sidewall of the glass pharmaceutical vial comprises an average wall thickness Tthat is less than or equal to 0.85*s, wherein sis a wall thickness of the glass vial of size X as defined by ISO 8362-1 and X is one of 2R, 3R, 4R, 6R, 8R, 10R, 15R, 20R, 25R, 30R, 50R, and 100R as defined by ISO 8362-1.

Methods for controlling a converter for converting glass tubes to glass articles include preparing condition sets including settings for a plurality of process parameters, operating the converter to produce glass articles, measuring attributes of the glass articles, operating the converter at each of the condition sets, associating each glass article with a condition set used to produce the glass article and the attributes measured, developing operational models from the attributes measured and the condition sets, determining run settings for each of the plurality of process parameters based on the operational models, and operating the converter with each of the process parameters set to the run settings determined from the operational models.

Converter systems and methods for controlling operation of glass tube converting processes

Methods for producing articles from a glass tube include securing a working end of the glass tube in a glass tube holder of a converter having a plurality of processing stations including a heating station and a forming station. An initial length of the glass tube includes a plurality of serial segments, each of the plurality of serial segments corresponding to one article and having an article number. The methods include heating the working end of the glass tube in the heating station, adjusting an amount of heating of the glass tube in the heating station based on the article number at the working end of the glass tube, and forming a feature of the article in the forming station. Adjusting the amount of heating based on the article number reduces variation in tube temperature, article dimensions, or both, from one article number to the next article number.

Methods to control thermal variation during tube consumption in glass tube converting

Methods for producing glass articles from glass tube includes securing a glass tube in a holder of a converter; rotating the glass tube; and passing the glass tube through processing stations, which include at least a heating station and a forming station, to form one or more features at a working end of the glass tube. An active time is an amount of time the glass tube is engaged with a heating element or a forming tool while in a processing station, and an exposure index for the processing station is the rotational speed of the glass tube multiplied by a number of heating elements or forming tools in the processing station multiplied by the active time. An absolute difference between the exposure index and a nearest integer is less than or equal to 0.30, which reduces temperature and dimensional inhomogeneity around a circumference of the glass tube.

Methods to control shape uniformity in glass tube converting processes

Embodiments disclosed herein include systems and methods for controlling material warp that include placing the shaped mold in a heating device, forming a glass material into a shaped mold, and cooling the glass material and the shaped mold to a predetermined viscosity of the glass material. Some embodiments include, a predetermined time prior to removing the glass material and the shaped mold from the heating device, holding the glass at the mold in the heating device where the heating device temperature is substantially equal to mold and glass temperature just prior to exiting to ambient temperature. Some embodiments include removing the glass material and the shaped mold from the heating device to further cool the glass material and the shaped mold at ambient temperature, where after removing the glass material and the shaped mold from the heating device, the glass material will exhibit controlled or desired material warp.

Systems and methods for thermally controlling warp

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Elmira, NY, United States of America

Kevin Patrick McNelis