Rheem Manufacturing Company

Kevin M Ray

Sivakumar Gopalnarayanan

Robert L Long

Kenneth D Frederick

Karl S Tallakson

Embodiments include overflow sensor assemblies for water heaters, HVAC systems, and other devices for which temperature control systems may be used. An example overflow sensor assembly for detecting fluid leaks at a device may include a sensor probe configured to be in electrical communication with a power supply, and a sensor mounting bracket that forms a ground, where the sensor mounting bracket is configured to be adjustably coupled to a mounting surface on the device, such that the sensor mounting bracket can deflect about the mounting surface. The sensor probe is suspended from the sensor mounting bracket.

Overflow sensor assembly in temperature control systems

Embodiments include overflow sensor assemblies for water heaters, HVAC systems, and other devices for which temperature control systems may be used. An example overflow sensor assembly for detecting fluid leaks at a device may include a sensor probe configured to be in electrical communication with a power supply, and a sensor mounting bracket that forms a ground, the sensor mounting bracket configured to attach to a mounting surface on the device and suspend the sensor probe in a condensate drain pan of the device. An overflow detection circuit can be activated when the sensor probe and the sensor mounting bracket come in contact with a condensate fluid.

In one embodiment, an overflow sensor assembly of an HVAC unit includes a sensor mounting bracket that is configured to be coupled to a mounting surface of the HVAC unit such that sensor probes of the overflow sensor assembly are suspended within and extend into a condensate drain pan of the HVAC unit. The sensor probes are defined by a sensor element that is coupled to the sensor mounting bracket and a spring that is coupled to the sensor element. The sensor probes are configured to activate an overflow detection circuit when the sensor probes come in contact with condensate fluid collected in the condensate drain pan prior to the condensate fluid overflowing from the condensate drain pan.

Growing community of inventors

Fort Smith, AR, United States of America

Kevin M Ray