Ballard Power Systems Corporation

Sfc Smart Fuel Cell Ag

Kevin M Colbow

David P Wilkinson

Jiujun Zhang

Mark Christian Johnson

Stephen A Campbell

Jens M&uuml;ller

Jean St-Pierre

Peter Urban

Michael V Lauritzen

Regina Wezel

Kristi M Zychowka

Lawrence A Vanderark

Wesley Gervais

Joy A Roberts

Cindy J Longley

Marian E Van Der Geest

Jens Müller

Alfred Wong

Gustav A Boehm

Bruce Lin

Werner Tillmetz

Monica Manmohan Kaila

An aqueous ionomer gel having a high viscosity, particularly a proton conducting ionomer, as well as to related products incorporating such gels. Such aqueous ionomer gels are suitable for suspending catalysts for formation of catalyst inks, which in turn are suitable for screen printing on a variety of surfaces. Representative surfaces are the electrode or membrane surfaces in an electrochemical fuel cell. Methods for making aqueous ionomer gels are also disclosed.

Aqueous ionomeric gels and products and methods related thereto

The performance of a direct feed fuel cell such as, for example, a direct methanol fuel cell, with an anode having a CO-tolerant catalyst, such as a Pt&#x2014;Ru catalyst, is improved by periodically reducing the output power of the cell to be less than the normal minimum output of the cell. This is effected, for example, by switching the cell at predetermined time intervals to an open circuit or reduced output power condition.

Method of improving the performance of a direct feed fuel cell

Fuel cells are disclosed that operate directly on fuel streams comprising tetramethyl orthocarbonate in which tetramethyl orthocarbonate is directly oxidized at the anode and, more particularly, to solid polymer fuel cells operating directly on liquid fuel streams comprising tetramethyl orthocarbonate. Also disclosed are methods relating thereto.

Tetramethyl orthocarbonate fuel cells and systems and methods related thereto

Low temperature fuel cells, e.g. solid polymer fuel cells, can operate directly on a fuel comprising dimethyl ether with dimethyl ether being oxidized at the fuel cell anode. Being highly soluble in water, dimethyl ether can be supplied as a liquid aqueous fuel solution. As a fuel, dimethyl ether provides similar power characteristics as methanol but typically with a greater Faradaic efficiency in liquid feed solid polymer fuel cells.

Direct dimethyl ether fuel cells

In an operating liquid feed fuel cell system, fuel concentration in the fuel stream can be calculated as a function of the observed current, the temperature of the fuel stream entering the fuel cell stack, and the temperature of the fuel cell stack itself, thereby eliminating the need for a separate sensor. Typically, methanol will be used as the fuel and the liquid feed fuel cell system will thus be a direct methanol fuel cell system.

Indirect measurement of fuel concentration in a liquid feed fuel cell

In an electrochemical fuel cell, a sufficient quantity of catalyst, effective for promoting the reaction of reactant supplied to an electrode, is disposed within the volume of the electrode so that a reactant introduced at a first major surface of the electrode is substantially completely reacted upon contacting the second major surface. Crossover of reactant from one electrode to the other electrode through the electrolyte in an electrochemical fuel cell is thereby reduced.

Method and apparatus for reducing reactant crossover in a liquid feed electrochemical fuel cell

The measuring range of a fuel cell based concentration sensor can be extended by decreasing the load across the fuel cell terminals and by increasing the amount of oxidant supplied to the fuel cell. In this way, such a sensor avoids saturation, for example, when measuring methanol concentrations from 0 M to over 4 M in liquid aqueous solution. Such a sensor is suitable for use in measuring fuel concentrations in the recirculating fuel stream of certain fuel cell stacks (for example, direct methanol fuel cell stacks).

Fuel cell concentration sensor

An electrochemical fuel cell is operated with periodic reactant starvation at either or both electrodes. Periodic reactant starvation conditions cause a change in the potential of the starved electrode and may result in the removal of electrocatalyst poisons and in improved fuel cell performance. This technique may have other beneficial effects at the electrodes, including performance improvements due to water management effects or localized heating effects at the starved electrode. In a preferred method, while successive localized portions of a fuel cell electrode are periodically reactant starved, the remainder of the fuel cell electrode remains electrochemically active and saturated with reactant such that the fuel cell is able to continue to generate power.

Method and apparatus for operating an electrochemical fuel cell with periodic reactant starvation

A method of commencing operation of a fuel cell system which includes a fuel reformer is provided. During a start-up period, the same fuel which is used in the feedstock to the reformer is directed to at least a portion of the fuel cells in the system. These fuel cells provide output power by direct oxidation of the fuel, at least until the reformer is operational, producing a hydrogen-containing gas stream suitable for the fuel cells. Thus, useful output power can be obtained from the system without the delay typically associated with start-up of the reformer.

Fuel cell system with improved starting capability

Liquid feed fuel cell performance can be increased by impregnating electrode substrates with a proton conducting ionomer prior to incorporation of the electrocatalyst, and optionally also after application of the electrocatalyst. Ionomer impregnation is particularly effective for direct methanol fuel cell anodes that comprise carbonaceous substrates.

Ionomer impregnation of electrode substrates for improved fuel cell performance

Fuel cell performance in liquid feed fuel cells with an electrode comprising a carbonaceous substrate and an electrocatalyst can be increased by oxidizing the carbon substrate, particularly by electrochemical methods in acidic aqueous solution, prior to incorporation of the electrocatalyst. The treated substrate may thereafter be advantageously impregnated with a proton conducting ionomer to prevent excessive penetration of the applied catalyst into the substrate. The treatment method is particularly effective for direct methanol fuel cell anodes.

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Vancouver, Canada

Kevin M Colbow