Zodiac Automotive US Inc.

Key Safety Systems, Inc.

Kevin Fitzgerald

David M Shilliday

Gregory J Scaven

Michael Eugene Kelley

Dennis A Trevillyan

Michael F Mulville

Anthony J Curtis

Greg Scaven

An inflator includes a distributed charge to be distributed within an inflatable component of an inflatable system and a housing. The housing includes a combustion chamber and a gas storage chamber. The combustion chamber includes an initiator and a gas propellant. The gas storage chamber includes an inert gas at a high pressure. The housing also includes a gas nozzle. The distributed charge is connected to the housing through the gas nozzle. The distributed charge may be mechanically joined to the housing by a ferrule. Upon receiving an electrical signal from a crash sensor or other activator, the initiator ignites the gas propellant in the combustion chamber. The hot gas and hot particles from the burning gas propellant and the initiator flow into the gas storage chamber and heat the compressed inert gas in the gas storage chamber. The heated, compressed gas in the gas storage chamber flows through the gas nozzle and ignites the distributed charge. Combustion of the distributed charge generates a high volume of gas and inflates an inflatable component of an inflatable system.

Distributed charge inflator system

An inflatable system includes an inflatable component and an distributed charge inflator disposed in the inflatable component. The distributed charge inflator includes a first charge for generating inflating gas and a housing body connected to the first charge. The housing body includes an initiator and a second charge that has relatively long burn time. Upon receiving a signal from a sensor, the initiator ignites the first charge and the second charge simultaneously. The first charge inflates the inflatable component and the second charge sustains the inflation of the inflatable component.

An inflatable system includes a first charge distributed within an inflatable component and a housing body connected to the first charge including a second charge and an initiator. Upon receiving a signal from a sensor, the initiator ignites the first charge and the second charge simultaneously. The first charge inflates the inflatable component and the second charge sustains the inflation.

A dual stage invention is designed to autoignite an autoignition material before a low temperature gas generant melts. Low temperature gas generants include a high nitrogen content organic fuel with ammonium nitrate as the oxidizer. The dual stage inflator has a first gas generant and a second gas generant that are ignited by separate igniters. The first gas generant and the second gas generant are insulated from the inflator housing to delay the heat transfer from the housing to the first gas generant and second gas generant during a bonfire test, which needs to be passed to receive Department of Transportation classification. The dual stage inflator also has an autoignition cartridge for disposing of the second gas generant by the first gas generant after the first gas generant burns for a predetermined amount of time.

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Mesa, AZ, United States of America

Kevin Fitzgerald