Milliken + Co

Kevin D West

Ronald Magee

Louis W Adams, Jr

Louis W Adams

A system and method for enabling customer specification of images to be used for decorating textile substrates at the economies of mass customization. An automated patterning apparatus is implemented that comprises a plurality of individual colorant substances that are directed through a set of colorant applicators in accordance with predetermined pattern data, the colorant substances capable of being selectively applied to individual pixels on the substrate in accordance with the predetermined pattern data. The system and method particularly implements a device providing an interface for enabling remote access to an image manipulation design tool that enables user customization of the digitized image to form a target image over a communications network. A digitized image of the user's choice is imported into the image manipulation design tool and that image is manipulated according the user's artistic vision. A dithering algorithm may be implemented for generating a dithered image from the digitized target image using a dithering palette of colors that are able to be generated at specified pixel locations on the textile substrate using the plurality of individual colorants. Finally, an order is generated and electronically communicated to the automated patterning apparatus for initiating transformation of the dithered image into a dyed pattern on the textile substrate. Through the use of the automated patterning apparatus, appropriate firing instructions are generated for each of the color applicators necessary to reproduce the dithered image on the substrate.

Interactive system and method for design, customization and manufacture of decorative textile substrates

A process by which dithering techniques may be used to reproduce a desired multi-colored dyed pattern on a substrate using precisely delivered quantities of liquid colorants that are available in only a relatively few colors. In one embodiment, the process is one in which a designer, working with a conventional computer-aided design system, can be provided with an image that accurately predicts the appearance of individual colorants, or a specific combination of colorants that are physically blended on the substrate within specified pixels, as those colorants would appear on the substrate selected by the designer. In other embodiments incorporating the process disclosed herein, specific actuation instructions for a specific dye injection machine capable of patterning a moving textile substrate may be generated.

Growing community of inventors

LaGrange, GA, United States of America

Kevin D West