Achates Power, Inc.

Kevin B Fuqua

Fabien G Redon

Michael H Wahl

Huixian Shen

Gerhard Regner

John J Koszewnik

Suramya D Naik

Brendan M Lenski

Rodrigo Zermeño Benitez

Brian J Callahan

Christopher J Kalebjian

Iain J Read

Iain J L Read

Rodrigo Zermeño-Benitez

Iain JL Read

A cylinder for opposed-piston engines includes a liner with a bore and longitudinally displaced intake and exhaust ports near respective ends thereof. An intermediate portion of the liner between the exhaust and intake ports contains a combustion chamber formed when the end surfaces of a pair of pistons disposed in opposition in the bore are in close mutual proximity. A compression sleeve encircles and reinforces the intermediate portion of the liner. An annular grid of pegs disposed between the intermediate portion and the compression sleeve supports the compression sleeve against the liner and defines a turbulent liquid flow path extending across the intermediate portion in a direction that parallels the longitudinal axis of the liner.

Cylinder for opposed-piston engines

A configuration for a uniflow-scavenged, opposed-piston engine reduces exhaust cross-talk caused by mass flow between cylinders resulting from one cylinder having an open exhaust port during scavenging and/or charging while an adjacent cylinder is undergoing blowdown. Some configurations include a wall or other barrier feature between cylinders that are adjacent to each other and fire one after the other. Additionally, or alternatively, some engine configurations include cylinders with intake and exhaust ports sized so that there is an overlap in crank angle of two or more cylinders having open exhaust ports of about 65 crank angle degrees or less.

Open exhaust chamber constructions for opposed-piston engines

The timing or phasing of port openings and closings during operation of an opposed-piston engine is varied in response to changing engine speeds and loads by changing crankshaft phasing.

Dual crankshaft, opposed-piston engines with variable crank phasing

An opposed-piston engine includes an inline cylinder block with an open exhaust chamber that contains all of the engine's exhaust ports. Exhaust outlets open from the exhaust chamber through opposing sides of the cylinder block. A turbocharger is positioned on each side of the cylinder block and has an inlet closely coupled with a respective exhaust outlet. The exhaust chamber is divided into separate collector sections, each collector section containing the exhaust ports of one or more cylinders, and each turbocharger has a first inlet closely coupled with a first collector section and a second inlet closely coupled with a second collector section. The engine has a cylinder firing sequence which alternates between the cylinders in the first and second collector sections.

Exhaust layout with accompanying firing sequence for two-stroke cycle, inline, opposed-piston engines

An engine placement configuration for a heavy-duty truck includes a chassis having two spaced-apart frame rails running in a longitudinal direction of the chassis, between front and rear ends, and a front wheel assembly with an axle attached to the frame rails. An opposed-piston engine is supported on the frame rails and positioned between the front end and the axle. The opposed-piston engine includes a cylinder assembly with a longitudinal axis disposed between the frame rails and oriented vertically with respect to the longitudinal direction. Alternatively, the opposed-piston engine includes a row of cylinders disposed between the rails and running in the longitudinal direction.

Placement of an opposed-piston engine in a heavy-duty truck

A combustion chamber for an opposed-piston engine includes a squish zone defined between circumferential peripheral areas of opposing end surfaces of the pistons, a cavity defined by one or more bowls in the end surfaces, and at least one injection port that extends radially through the squish zone into the cavity. The cavity has a cross-sectional shape that imposes a tumbling motion on air flowing from the squish zone into the cavity.

Combustion chamber constructions for opposed-piston engines

An opposed-piston engine has a cylinder block with a plurality of cylinders arranged inline, with each cylinder including an intake port longitudinally separated from an exhaust port. The engine is equipped with an air handling system that includes intake and exhaust chambers inside the cylinder block. All of the cylinder intake ports are contained in the intake chamber to receive charge air therein. The intake chamber includes elongated air inlets opening through opposing sides of the cylinder block. The exhaust chamber includes at least one exhaust outlet opening through a side of the cylinder block; all of the cylinder exhaust ports are contained in the exhaust chamber to discharge exhaust thereinto.

Air handling constructions for opposed-piston engines

An opposed-piston engine has a cylinder block with a plurality of cylinders arranged inline, with each cylinder including an intake port longitudinally separated from an exhaust port. The engine's air handling system includes open intake and exhaust chambers in the cylinder block. The open chamber constructions eliminate the need for multi-pipe manifolds and smooth the flow of charge air.

Open intake and exhaust chamber constructions for an air handling system of an opposed-piston engine

An opposed-piston engine with a single crankshaft has a rocker-type linkage coupling the crankshaft to the pistons that utilizes a rotatable pivot rocker arm with full-contact plain bearings. A rocker-type linkage utilizes a rotatable pivot bearing with an eccentric aspect to vary translation of piston linkage along the axial direction of a cylinder, which shifts the top dead center (TDC) and bottom dead center (BDC) locations of a piston so as to change the volume of charge air compressed during the power stroke.

Opposed-piston engine having a single crankshaft coupled to the opposed pistons by linkages with pivoted rocker arms

An engine structure for a multi-cylinder, opposed-piston engine includes a cylinder block with a plurality of inline cylinders. Each cylinder has ends with an outside diameter and an intermediate portion between the ends of a relatively larger outside diameter than the ends. The cylinder block includes a bearing web structure that positions bearing web elements outside of a plane that longitudinally bisects all of the cylinders. The cylinder block is split into two sections so as to permit cylinder liners to be inserted into and removed from cylinder tunnels in the cylinder block.

Opposed-piston engine structure with a split cylinder block

In a two-stroke opposed-piston engine, a ported cylinder with a pair of opposed pistons is equipped with an engine brake including an engine braking valve that can be opened to release air from the cylinder as the pistons cycle between BDC and TDC positions.

Two stroke, opposed-piston engine with engine braking

Two stroke, opposed-piston engines with engine braking

A combustion chamber for an opposed-piston engine includes a squish zone defined between circumferential peripheral areas of opposing end surfaces of the pistons, a cavity defined by one or more bowls in the end surfaces, and at least one injection port that extends radially through the squish zone into the cavity. The cavity has a cross-sectional shape that imposes a tumbling motion on air flowing from the squish zone into the cavity. Opposing spray patterns of fuel are injected into the combustion chamber. In some aspects, the opposing spray patterns are injected along a major axis of the combustion chamber.

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San Diego, CA, United States of America

Kevin B Fuqua