Air Products and Chemicals, Inc.

Bannos, Thomas S.

Shay, Robert H.

Berger, Kerry R.

Kerry R Berger

Diwakar Garg

James Garfield Marsden

Brian B Bonner

Robert B Swan

Donald J Bowe

Donald P Eichelberger

Zbigniew Zurecki

Xianming Jimmy Li

Edward A Hayduk, Jr

David L Mitchell, Jr

Robert H Shay

Ronald Martin Pearlstein

Jean Louise Vincent

Reinaldo Mario Machado

Anthony John Lachawiec, Jr

John J Kaiser

Krishnakumar Jambunathan

John G North

Jelle H Kaspersma

Daniel James Ragsdale

Thomas S Bannos

Zbigneiw Zurecki

Joseph R Luybli

Barry Millward

The invention relates to the electrolysis of aqueous electrolyte solutions containing GeO; hydroxide and water with metal alloy electrodes, such as, copper or tin rich alloy electrodes with alloying elements such as Sn, Pb, Zn, Cu etc, to generate Germane (GeH). Cu-rich alloy electrodes have been demonstrated to increase the GeHcurrent efficiency by almost 20% compared to Cu metal electrodes. Germanium deposition has been found to be either absent or minimal by using Cu-rich alloy electrodes. Several different methods for maintaining the cell performance or restoring the cell performance after a reduction in current efficiency over time, have been identified. A titration-based method for the analysis of the electrolyte, to obtain the concentration of GeOand the concentration of hydroxide has also been disclosed.

Electrodes for electrolytic germane process

The present invention is an apparatus for containing and dispensing a high purity fluid comprising an outer vessel capable of containing a quantity of high purity fluid in its interior; an outlet associated with the outer vessel for dispensing the high purity fluid; a valve capable of controlling high purity fluid flow out of the outer vessel through the outlet; an inner vessel at least partly situated in the outer vessel and communicating with the outlet and an inlet which communicates with the interior of the outer vessel; a purification media contained within the inner vessel for purifying the high purity fluid of undesired components; and fluid flow control device which prevents high purity fluid from flowing from the inner vessel to the interior of the outer vessel.

Built in purifier for reactive gases

An improved process for humidifying a gas stream with a precise amount of moisture used in a variety of heat treating processes including annealing, brazing, and sintering of ferrous and non-ferrous metals and alloys, reflow soldering of electronic components, glass-to-metal sealing, chemical processes, chemical vapor deposition of metal oxides, laser processing, fuel cells, etc. The gaseous stream is humidified by introducing a controlled amount of water through a precision metering device and a known and precise flow rate of a gas stream into a gas-liquid contactor, and shearing and vaporizing the water stream in the gas-liquid contactor with the gas stream.

Process for humidifying a gas stream

A method and apparatus for introducing an oxidant mixed with a carrier gas into pre-heating zone of a continuous furnace for effectively removing lubricant from powder metal compacts prior to sintering at high temperatures. Mixing a controlled amount of a gaseous oxidizing agent such as moisture, carbon dioxide, air or mixtures thereof with a carrier gas and introducing the mixture into the preheating zone of a continuous furnace under controlled conditions accelerates removal of lubricant from powder metal compacts prior to sintering at high temperature by decomposing lubricant vapors into smaller and more volatile hydrocarbons, produces sintered components with close to soot- and residue-free surfaces and with the desired physical properties, prolongs the life of furnace components including muffles and belts, and reduces downtime, maintenance and operating costs.

Method for de-lubricating powder metal compacts

Fine powders of iron with less than 5% by weight graphite, copper, and an organic binder can be formed into shapes having a green density of up to about 7.4 g/cc and sintered in a hydrogen containing atmosphere to yield parts having minimum variations in physical properties. Incorporation of small quantities of copper, e.g. 1% or less by weight, negates variations in physical properties of sintered parts that were subjected to variations in the hydrogen content of the sintering atmosphere.

Carbon steel powders and method of manufacturing powder metal components

The present invention discloses novel nitrogen-hydrogen based atmospheres for sintering steel components in continuous furnaces with consistent quality and properties while prolonging the life of the wire mesh belts, reducing maintenance costs, and improving furnace productivity. Specifically, it discloses the use of a controlled amount of an oxidizing agent such as moisture, carbon dioxide, nitrous oxide, or mixtures thereof along with nitrogen-hydrogen atmospheres. The amount of an oxidizing agent added to the nitrogen-hydrogen atmospheres to pre-condition belt material prior to its use for sintering and to sinter steel components is controlled in such a way that atmospheres become oxidizing to the belt material but reducing to steel components being sintered, specifically in the high heating and cooling zones of continuous furnaces.

Atmospheres for extending life of wire mesh belts used in sintering

The present invention discloses a novel, moisture-free atmosphere for brazing carbon steels that provides good braze flow and brazed joint quality with minimum or no formation of soot on brazed joints. According to the present invention, carbon steels are brazed in continuous furnaces using a moisture-free atmosphere containing a mixture of three gases including nitrogen, hydrogen, and carbon dioxide. The key features of the invention involve (1) formation of moisture, which is needed to facilitate braze flow and to minimize formation of soot on brazed joints, in-situ in the heating zone of the furnace by the reaction between hydrogen and carbon dioxide and (2) reduction in the overall amount of a reducing gas required for brazing carbon steels by keeping moisture out of the cooling zone. The use of a moisture-free three gas atmosphere has been unexpectedly found to (1) eliminate the need of an expensive and difficult to control external humidification system, (2) provide flexibility in adjusting moisture content of the atmosphere in the heating zone of the furnace simply by adjusting the flow rate of hydrogen or carbon dioxide or both, and (3) facilitate rapid conditioning of the furnace by keeping moisture out of the cooling zone. The moisture-free atmosphere has also been unexpectedly found to provide good braze flow, fillet formation, and brazed joint quality while minimizing or eliminating formation of soot on brazed joints.

Moisture-free atmosphere brazing of ferrous metals

A process for producing low-cost atmospheres suitable for annealing, brazing, and sintering ferrous and non-ferrous metals and alloys, neutral hardening low, medium, and high carbon steels, sintering ceramic powders, and sealing glass to metal from non-cryogenically produced nitrogen containing up to 5% residual oxygen is disclosed. According to the process, suitable atmospheres are produced by 1) pre-heating the non-cryogenically produced nitrogen stream containing residual oxygen to a desired temperature, 2) mixing it with more than a stoichiometric amount a hydrocarbon gas, 3) passing it through a reactor packed with a platinum group of metal catalyst to reduce the residual oxygen to very low levels and convert it to a mixture of moisture and carbon dioxide, and 4) introducing the reactor effluent stream into the heating zone of a furnace and converting in-situ a portion of both moisture and carbon dioxide with a hydrocarbon gas to a mixture of carbon monoxide and hydrogen. The key features of the disclosed process include 1) pre-heating the non-cryogenically produced nitrogen containing residual oxygen to a certain minimum temperature, 2) adding more than a stoichiometric amount of a hydrocarbon gas to the pre-heated nitrogen stream, 3) using a platinum group of metal catalyst to initiate and sustain the reaction between oxygen and the hydrocarbon gas, and 4) converting in-situ a portion of both moisture and carbon dioxide with a hydrocarbon gas to a mixture of carbon monoxide and hydrogen in the heating zone of a furnace.

Heat treating atmospheres

A process for producing low-cost atmospheres suitable for decarburize annealing carbon steels from non-cryogenically generated nitrogen containing up to 1.54 residual oxygen by catalytically deoxygenating a non-cryogenically generated nitrogen stream at low temperatures with a hydrocarbon gas and mixing the deoxygenated stream with an economical amount of hydrogen prior to introduction into the furnace for annealing. The process includes the use of 1) hydrocarbon gas to convert residual oxygen to a mixture of carbon dioxide and moisture at low temperatures and 2) mixing the deoxygenated stream with a sufficient amount of hydrogen to maintain a pH.sub.2 /pH.sub.2 O ratio of at least 2 in the furnace.

Atmospheres for decarburize annealing steels

Method and apparatus for dispersing cryogenic inert gases over the surface of a bath of molten metal by separating vaporized cryogenic gas from the liquid phase of the gas and introducing the liquid phase and the gaseous phase onto the surface of the molten metal in a swirling pattern. Additional inert gas can be introduced into the middle of the liquid phase.

Vortex dispersing nozzle for liquefied cryogenic inert gases used in

Aluminum or aluminum alloys are brazed in the presence of a non-corrosive flux using a low-cost, substantially dry nitrogen atmosphere produced by a non-cryogenic air separation technique such as a pressure swing adsorption (PSA) or a selective permeation (membrane). The use of a substantially dry, non-cryogenically produced nitrogen atmosphere brazed aluminum or aluminum alloy components with consistent good brazed joint quality and appearance while utilizing low loading of the flux.

Atmospheres for brazing aluminum and aluminum alloys

A process for producing low-cost atmospheres suitable for annealing, brazing, and sintering non-ferrous metals and alloys from non-cryogenically produced nitrogen containing up to 5%, residual oxygen is disclosed. According to the process, suitable atmospheres are produced by 1) pre-heating the non-cryogenically produced nitrogen stream containing residual oxygen to a desired temperature, 2) mixing it with more than a stoichiometric amount a hydrocarbon gas, 3) passing it through a reactor packed with a platinum group of metal catalyst to reduce the residual oxygen to very low levels and convert it to a mixture of moisture and carbon dioxide, and 4) using the reactor effluent stream for annealing, brazing, and sintering non-ferrous metals and alloys in a furnace. The key features of the disclosed process include 1) pre-heating the non-cryogenically produced nitrogen containing residual oxygen to a certain minimum temperature, 2) adding more than a stoichiometric amount of a hydrocarbon gas to the pre-heated nitrogen stream, and 3) using a platinum group of metal catalyst to initiate and sustain the reaction between oxygen and the hydrocarbon gas.

Atmospheres for heat treating non-ferrous metals and alloys

A method is disclosed for the electric arc spraying of powder-filled cored wires to apply hard, wear-resistant coatings to various substrates. Inert gas, preferably nitrogen, is supplied to the arc spray gun such that the mass ratio of the wire feed rate to the gas feed rate is preferably between about 0.07 and about 0.11. Operation in this range yields an optimum combination of coating hardness properties and arc spray gun operating characteristics.

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Lehighton, PA, United States of America

Kerry R Berger