Nippon Piston Ring Co., Ltd.

Kentaro Takahashi

Yoshikatsu Nakamura

Masajiro Takeshita

Takeshi Hiraoka

Shigeru Urano

Tsutomu Takao

A wear-resistant member and method for producing the same which member may form a movable member in an internal combustion engine which is subjected to high pressure such as a rocker arm, tappet, cam, valve or valve seat. The member is formed as a combination of a ferrous sintered body and a ferrous base body having a common surface. The sintered body is formed from a compressed powder body disposed in contact with the ferrous base body. The powder body, in a preferred embodiment, consists of 0.5 to 7.0% by weight carbon, 0.1 to 5.0% phosphorus, the balance being iron, and having a porosity of 12 to 20% by volume at least 40% of which is pores having a pore size of not more than 300.mu.. The combined powder body and ferrous base body are heated to a temperature higher than the liquid-phase temperature of the powder body but lower than the melting point of the ferrous body to sinter the powder body.

Wear-resistant member for use in internal combustion engine and method

A wear-resistant member and method for producing the same which member may form a movable member in an internal combustion engine which is subjected to high pressure such as a rocker arm, tappet, cam, valve or valve seat. The member is formed as a combination of a ferrous sintered body and a ferrous base body having a common surface. The sintered body is formed from a compressed powder body disposed in contact with the ferrous base body. The powder body, in a preferred embodiment, consists of 0.5 to 7.0% by weight carbon, 0.1 to 5.0% phosphorus, the balance being iron, and having a porosity of 12 to 20% by volume at least 40% of which is pores having a pore size of not more than 300 .mu.. The combined powder body and ferrous base body are heated to a temperature higher than the liquid-phase temperature of the powder body but lower than the melting point of the ferrous body to sinter the powder body.

Wear-resistant member for use in an internal combustion engine

An abrasion resistant ferro-based sintered alloy comprising 1.1 to 1.6% by weight of carbon, 1.5 to 3.5% by weight of chromium, 1.6 to 2.9% by weight of molybdenum, 1.0 to 3.0% by weight of nickel, 3.0 to 5.0% by weight of cobalt, 0.5 to 1.5% by weight of tungsten, 1.8 to 18.0% by weight of copper and the balance iron wherein said alloy contains particles of specific alloy comprising C-Cr-W-Co and ferromolybdenum particles are uniformly dispersed in the base structure comprising a mixture of pearlite, bainite and martensite and wherein nickel and cobalt are distributed around the particles of specific alloy and of ferromolybdenum alloy is disclosed.

Abrasion resistant ferro-based sintered alloy

An abrasion resistant sintered alloy for use in internal combustion engines which comprises 0.5 to 4.0% by weight of carbon, 5.0 to 30.0% by weight of Cr, 1.5 to 16.0% by weight of Nb, 0.1 to 4.0% by weight of Mo, 0.1 to 10.0% by weight of Ni and 0.1 to 5.0% by weight of P, which permits liquid-phase sintering at temperatures not higher than 1,250.degree. C., and have 0.2 to 10% by volume of sintering pores at least 40% of which consist of pores having a pore size of not larger than 150 .mu.m, is disclosed.

Abrasion resistant sintered alloy for internal combustion engines

An abrasion resistered sintered alloy for use in internal combustion engines which comprises 0.5 to 4.0% by weight of carbon, 1.5 to 16.0% by weight of Nb, 0.1 to 4.0% by weight of Mo, 0.1 to 1.0% by weight of Ni and 0.1 to 5.0% by weight of P which permits liquid-phase sintering at temperatures not higher than 1,250.degree. C., and have 0.2 to 10% by volume of sintering pores at least 40% of which consist of pores having a pore size of not larger than 150 .mu.m is disclosed.

An abrasion resistant sintered alloy for use in internal combustion engines which comprises 0.5 to 4.0% by weight of C, 5.0 to 3.0% by weight of Cr, less than 10.0% by weight of at least one of Ni, Mo, Co and Cu, 0.1 to 5.0% by weight of at least one of P, B and Si which permits liquid-phase sintering at temperatures not higher than 1,250.degree. C. and the balance iron, and have hardness after sintering of Hv 500 to 1,200, 7 to 45% by area ratio of cementite or eutectic crystal of cementite and P and 0.2 to 10% by volume of sintering pores at least 40% of which consist of pores having a pore size of not larger than 150 .mu.m.

A slidable member for a prime mover made of an abrasion resistant liquid-phase sintered alloy, containing 0.5 to 4.0% by weight of carbon, 8.0 to 30.0% by weight of chromium, and 0.1 to 5.0% by weight of at least one of phosphorus, boron and silicon which permit liquid-phase sintering at not more than 1,250.degree. C., and the balance iron. The sintered alloy has 0.2 to 10% by volume of sintering pores at least 40% of which consist of pores having a pore size of not more than 150.mu..

Slidable members for prime movers

A method of producing a ferrous alloy material having improved wear resistance comprising (1) mixing powders of a ferrous alloy, tungsten and optionally at least one element selected from the group consisting of C, Ni, Mn, Mo, Cr, and Cu, (2) sintering the mixture of powders of step (1) to form a sintered product, (3) infiltrating the sintered product of step (2) with molten copper or a copper alloy to produce an infiltrated sintered product and (4) cooling the infiltrated sintered product of step (3).

Method of producing ferrous sintered alloy of improved wear resistance

An abrasion-resistant cast iron having extremely good resistances to scuffing and abrasion, comprising a pearlite matrix and 2 to 15% of boron carbide and 2 to 7% of graphite flakes, the percentages being in terms of percent areas. The cast iron is useful, for example, for piston rings and cylinder liners of internal combustion engines.

Abrasion-resistant cast irons

Improved wear characteristics of a seal ring for a piston and a mating cylinder are obtained by using selected materials for the seal ring and cylinder. The cylinder is characterized by having a surface coating of Ni or Ni alloy containing 3% to 8% of SiC having a particle size of from 0.5.mu. to 5.mu., or by having a base member of Al or Al alloy containing 13% to 23% of Si having a particle size of 5.mu. to 8.mu.. The seal ring is characterized by having a Ni or Ni alloy containing 2% to 10% of SiC having a particle size of 0.5.mu. to 5.mu..

Relative combination of a cylinder and a seal ring for internal

An abrasion and scuff resistant piston ring having an outer peripheral surface formed by the simultaneous spray deposition of from 30 to 95% of molten molybdenum and from 5 to 70% of molten iron alloy.

Growing community of inventors

Omiya, Japan

Kentaro Takahashi