Ford Global Technolgoies, LLC

Kent Snyder

Brian Joseph Robert

Renata Michaela Arsenault

Minghong Liu

Alvaro Masias

Qian Zhou

Stuart C Salter

David Brian Glickman

Lorne Forsythe

Ann O'Neill

Benjamin A Tabatowski-Bush

Raj Sohmshetty

Theodore James Miller

Mark Nelson Main

A battery assembly includes a base including a first locking feature, a lid including a second locking feature, and a metal joint fusing the first locking feature to the second locking feature. The metal joint is configured to melt to disconnect the first locking feature from the second locking feature.

Battery enclosure and method of manufacturing a battery enclosure

A battery housing assembly for housing battery components of an electric vehicle includes a battery tray, a lid, and a sealant. The battery tray includes a channel located outwardly relative to the battery components. The lid is secured to the battery tray and includes an end portion disposed within the channel. The lid further includes at least one alignment feature configured to align the lid and the battery tray. The sealant is disposed within a portion of the channel of the battery tray and is configured to secure the battery tray and the lid to each other. The sealant is further configured to seal an internal cavity of the battery housing assembly.

Battery housing assembly for electric vehicles

An electrochemical cell including an additive mixture for alleviating the symptoms of overcharge is disclosed. The additive mixture may include a combination of at least two of diethyl allylphosphonate, 4-fluorobiphenyl, and 1-phenyl-1-cyclohexene. For example, an electrolyte may include allylphosphonate and 4-fluorobiphenyl. In yet another example, an electrolyte may include 1-phenyl-1-cyclohexene.

Dual-additive electrolyte solutions for overcharge response mitigation

A method of producing a lithium-ion battery includes filling at least one cell of the battery with an electrolyte followed directly with a first step of sealing the at least one cell and a second step of applying pulsating compression to the at least one cell during formation charging, the pulsating compression comprising alternating a first time period of applying a first compression force Fgreater than zero and a second time period of applying a second compression force F, wherein F>F, and the formation charging includes a first charge of the battery.

Lithium-ion battery formation process

A vehicle includes an electric machine, a battery, a clamping fixture, and blades. The battery has a plurality of cells configured to deliver power to the electric machine. The clamping fixture has plates disposed on opposing ends of the plurality of cells and members secured to each of the plates. The members are secured to the plates under a tension force such that the plates apply a compression force to the plurality of cells to decrease the internal resistance of the plurality of cells. The blades are configured to sever the members to release the compression force to increase the internal resistance of the array of cells in response to a temperature of at least one cell of the array of cells exceeding a threshold.

Battery thermal overload protection system

A wireless cell array tracker includes a daisy chain connecter and processor each supported on a circuit substrate. The circuit substrate is attached to a battery array. The daisy chain connector physically interfaces with a battery sensing module of the battery array. The processor retrieves data from the battery sensing module via the daisy chain connector, and commands wireless transmission of the data.

Battery pack wireless array tracker

This disclosure is generally directed to systems and methods for wirelessly charging a battery in a mobile robot. In an example method in accordance with the disclosure, a mobile robot locates and approaches a wireless battery charging station (by using an onboard camera, for example). The mobile robot then executes an alignment procedure to align a wireless charge receiving pad of the mobile robot with a battery charging pad of the wireless battery charging station. The alignment procedure may involve the mobile robot moving the wireless charge receiving pad in any of three axial directions, such as, backwards, forwards, sideways, upwards, and/or downwards. After alignment is completed, the mobile robot may establish a wireless handshake with the wireless battery charging station. The wireless handshake can include a verification of an authentication of the mobile robot to access the wireless battery charging station, followed by a wireless battery charging operation.

Systems and methods for charging a battery in a mobile robot

A method of producing a lithium-ion battery includes filling at least one cell of the battery with an electrolyte followed directly with a first step of sealing the at least one cell and a second step of applying pulsating compression to the at least one cell during formation charging, the pulsating compression comprising alternating a first time period of applying a first compression force Fgreater than zero and a second time period of applying a second compression force F, wherein F&#x3e;F, and the formation charging includes a first charge of the battery.

A method for charging a traction battery of an electric vehicle includes, in response to a request to charge a traction battery, initially discharging the traction battery, for a first duration of time, according to a discharge stage having a constant power; subsequently charging the traction battery, for a second duration of time, according to a charge stage having a constant current; and repeating the discharge stage and the charge stage in sequence until the battery is charged.

Systems and method of battery charging

This disclosure describes exemplary charging systems and methods for fast charging energy storage devices (e.g., battery cells of battery packs). An exemplary charging system may be configured to control charging of a charging circuit by employing repetitive intermittent discharge pulses. The control system may be configured to command the charging circuit to apply a discharge pulse current to the battery cell for a first time period, apply a charging current to the battery cell for a second time period that is significantly longer than the first time period, and then repetitively alternate between applying the discharge pulse current and the charging current until the battery cell reaches a predefined maximum voltage.

Systems and methods for fast charging batteries using intermittent discharge pulses

A vehicle traction battery assembly may include a traction battery cell, a case, and a thermal plate. The case may define a cavity to receive the traction battery cell and has a first side defining a first form feature. The thermal plate may be for positioning adjacent the traction battery cell and define a coolant channel sized for engagement with the case via the first form feature such that traction battery cell is in thermal communication with coolant flowing through the coolant channel. The first form feature may be serpentine-shaped or S-shaped. The first form feature may be castle-shaped from a cross-sectional plan view. The case may be multi-layered and include a first polymer layer, a second polymer layer, and an aluminum layer disposed between the polymer layers.

Thermal management assembly for traction battery cells

The disclosure provides a battery cell casing for holding a plurality of cell elements, each electrode structure in its own compartment. The disclosed casing eliminates the need for some individual cell walls and replaces them with shared wall partitions.

Multiple cell integrated casings

An exemplary battery cell assembly includes, among other things, an extruded case that provides an open area, and an electrode of a battery pack of an electrified vehicle. The electrode is held within the open area. An exemplary electrode housing method includes, among other things, positioning an electrode of an electrified vehicle battery pack within an open area of an extruded case.

Extruded battery case

A battery management controller includes input channels to receive a voltage signal from a battery and output channels to provide diagnostic signals to an operator. The controller is programmed to output a diagnostic signal predictive of a thermal condition in response to the voltage decreasing at a rate greater than a predetermined rate that signals that the voltage is decreasing toward a local minimum that precedes an increase in the voltage indicative of a battery temperature increase rate becoming greater than a threshold. The diagnostic signal may be used to alert the operator of the condition. The controller may be further programmed to issue commands to mitigate the thermal condition based on the diagnostic signal.

Early alert of battery thermal state based on voltage

An exemplary brake assembly includes a brake pad, an actuator that selectively moves the brake pad to contact a rotor, and a thermoelectric generator device housed outside the brake pad. The thermoelectric generator device generates power in response to a temperature difference within the brake assembly.

Growing community of inventors

Dearborn, MI, United States of America

Kent Snyder