At&t Bell Laboratories

Kent B Connole

David M Mitchell

Gabriel P Pellicciotti

Albert S Tingley

Karen D Dye

Richard S Cuprak, Jr

Valerie Jeanne Kuck

Raffaele A Sabia

Stanley Kaufman

Edward Dennis Nelson

Timothy S Dougherty

Maureen Gillen Chan

Leonard D Loan, Deceased

Michael K McKee

Myles H Grunewald

A cable (20) includes a plurality of conductors (24) included in a core (22) enclosed in a sheath system. Voids between the conductors are filled by a mixture of a filling composition characterized by a styrene-rubber block copolymer having a styrene/rubber ratio of from 0.2 to 0.5, an ASTM Type 104A oil and polyethylene and a superabsorbent polymer material. The mixture has a viscosity in the range of about 400 cps at 88.degree. C. to 11 cps at 110.degree. C. and may be used to fill substantially voids in a cable comprising as many as 3000 pairs of insulated metallic conductors. The superabsorbent polymer is incorporated into the gel composition in a concentration of about 10 parts by weight to per 100 parts by weight of the filling mixture. A flooding material which comprises a mixture of a flooding composition and a superabsorbent polymer may be used to flood voids between layers of the sheath system.

Cables which include waterblocking provisions

An insulated conductor (20) for use in a communication cable which includes a filling material (30) includes a copper conductor (25) and a composite insulation system (27) comprising two concentric layers of insulation. An inner foam layer (28) of the insulation comprises a cellular plastic material (28) which includes a stabilizer system. An outer layer (29) of the insulation is referred to as a skin and comprises a stabilized solid plastic material. The stabilizer system in each of the cellular and solid layers includes a bifunctional portion that functions as an antioxidant and as a metal deactivator and that has a relatively high resistance to extraction. The level of the bifunctional portion of the stabilizer in the cellular material is substantially greater than that in the skin inasmuch as it has been found that the level of the stabilizer cellular layer contiguous to the copper wire determines the oxidation performance level of the composite insulation.

Metallic transmission medium disposed in stabilized plastic insulation

A bonded sheath cable (20) includes a core (22) and a longitudinally wrapped outer shield (36) which encloses the core. An outer surface of the shield is provided with a layer (39) of a copolymer adhesive material which causes the shield to bond to an outerlying plastic jacket (41). The shield is wrapped longitudinally about the core to have overlapping portions (51,53) which form a longitudinal seam (38). In order to avoid seam splitting of the jacket along a line aligned with the longitudinal edge (55) of the outer overlapping portion, control means (60) comprising a polymeric material is provided to extend in bicircumferential directions from the longitudinal edge thereby reducing the bond along the overlap seam and allowing the cable to bend and/or twist without causing a stress concentration in the plastic overlying the longitudinal edge.

Bonded sheath cable having enhanced resistance to jacket splitting

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Glendale, AZ, United States of America

Kent B Connole