Sandisk Technologies Inc.

Kensuke Yamaguchi

Johann Alsmeier

Hiroyuki Ogawa

Naoki Takeguchi

Raghuveer S Makala

Daxin Mao

Yujin Terasawa

Rahul Sharangpani

Tuan Duc Pham

Seiji Shimabukuro

Jixin Yu

Zhenyu Lu

Masaaki Higashitani

James K Kai

Fei Zhou

Tong Zhang

Yao-Sheng Lee

Michiaki Sano

Masanori Tsutsumi

Jongsun Sel

Shigehisa Inoue

Yusuke Mukae

Atsushi Suyama

Yan Li

Yingda Dong

Yanli Zhang

Jayavel Pachamuthu

Hiroyuki Kinoshita

Henry Chien

Zhixin Cui

Murshed Chowdhury

Kiyohiko Sakakibara

Satoshi Shimizu

Mitsuteru Mushiga

Hisakazu Otoi

Genta Mizuno

Hiro Kinoshita

Hiroaki Iuchi

Chun Ge

Yuji Fukano

Ryoichi Honma

Akira Nakada

Masanori Terahara

Yasuo Kasagi

Wenguang Shi

Marika Gunji-Yoneoka

Shuji Minagawa

Hiroshi Sasaki

Alexander Chu

Sung Tae Lee

Yoshinobu Tanaka

Xiaolong Hu

Cheng-Chung Chu

Masato Miyamoto

Naohito Yanagida

Hiroyuki Kamiya

Junji Oh

Chan Park

Ryoichi Ehara

Fabo Yu

Youko Furihata

Kento Kitamura

Shiori Kataoka

Jiao Chen

Ryosuke Itou

Hiromasa Susuki

Frank Yu

A method of depositing a metal includes providing a structure a process chamber, and providing a metal fluoride gas and a growth-suppressant gas into the process chamber to deposit the metal over the structure. The metal may comprise a word line or another conductor of a three-dimensional memory device.

Methods and apparatuses for forming semiconductor devices containing tungsten layers using a tungsten growth suppressant

An alternating stack of insulating layers and sacrificial material layers is formed over a substrate. Memory stack structures are formed through the alternating stack. Each of the memory stack structures includes a memory film and a vertical semiconductor channel. Backside recesses are formed by removing the sacrificial material layers selective to the insulating layers and the memory stack structures. Electrically conductive layers are formed in the backside recesses. Each of the electrically conductive layers includes a molybdenum-containing conductive liner and a metal fill portion including a metal other than molybdenum.

Three-dimensional memory device including electrically conductive layers with molybdenum-containing liners

An alternating stack of insulating layers and sacrificial material layers is formed with stepped surfaces. Sacrificial metal plates are formed on the top surfaces of the sacrificial material layers, and a retro-stepped dielectric material portion is formed over the sacrificial metal plates. Contact via cavities are formed through the retro-stepped dielectric material portion employing the sacrificial metal plates as etch stop structures. The sacrificial metal plates are replaced with portions of insulating spacer layers. Sacrificial via fill structures within remaining volumes of the contact via cavities. The sacrificial material layers are replaced with electrically conductive layers. The sacrificial via fill structures are replaced with portions of staircase-region contact via structures that contact the electrically conductive layers.

Three-dimensional memory device containing replacement contact via structures and method of making the same

A three-dimensional NAND memory string includes an alternating stack of insulating layers and word line layers extending in a word line direction, a memory array region in the alternating stack containing memory stack structures, a group of more than two column stairs located in the alternating stack and extending in the word line direction from one side of the memory array region, and bit lines electrically contacting the vertical semiconductor channels and extending in a bit line direction which is perpendicular to the word line direction. Each column stair of the group of N column stairs has a respective step in a first vertical plane which extends in the bit line direction, and the respective steps in the first vertical plane decrease and then increase from one end column stair to another end column stair.

Three-dimensional memory device containing offset column stairs and method of making the same

Multiple tier structures are stacked over a substrate. Each tier structure includes an alternating stack of insulating layers and sacrificial material layers and a retro-stepped dielectric material portion overlying the alternating stack. Multiple types of openings are formed concurrently during formation of each tier structure. Openings concurrently formed through each tier structure can include at least two types of openings that may be selected from through-tier memory openings, through-tier support openings, and through-tier staircase-region openings. Each through-tier opening is filled with a respective through-tier sacrificial opening fill structure. Stacks of through-tier sacrificial opening fill structures can be removed in stages to form various device components, which include memory stack structures, support pillar structures, and staircase-region contact via structures. The sacrificial material layers are replaced with electrically conductive layers, which are laterally electrically isolated from the staircase-region contact via structures by annular insulating spacers.

Three-dimensional memory device and method of making the same using concurrent formation of memory openings and contact openings

Contacts to peripheral devices extending through multiple tier structures of a three-dimensional memory device can be formed with minimal additional processing steps. First peripheral via cavities through a first tier structure can be formed concurrently with formation of first memory openings. Sacrificial via fill structures can be formed in the first peripheral via cavities concurrently with formation of sacrificial memory opening fill structures that are formed in the first memory openings. Second peripheral via cavities through a second tier structure can be formed concurrently with formation of word line contact via cavities that extend to top surfaces of electrically conductive layers in the first and second tier structures. After removal of the sacrificial via fill structures, the first and second peripheral via cavities can be filled with a conductive material to form peripheral contact via structures concurrently with formation of word line contact via structures.

Multi-tier memory device with through-stack peripheral contact via structures and method of making thereof

A semiconductor structure includes a memory-level assembly located over a substrate and including at least one alternating stack and memory stack structures vertically extending through the at least one alternating stack. Each of the at least one an alternating stack includes alternating layers of respective insulating layers and respective electrically conductive layers, and each of the electrically conductive layers in the at least one alternating stack includes a respective opening such that a periphery of a respective spacer dielectric portion located in the opening contacts a sidewall of the respective electrically conductive layers. At least one through-memory-level via structure vertically extends through each of the spacer dielectric portions and the insulating layers.

Within-array through-memory-level via structures and method of making thereof

A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers located over a substrate, the alternating stack containing a memory array region and a terrace region. Memory stack structures containing a memory film and a vertical semiconductor channel extend through the memory array region of the alternating stack. Support pillar structures extending through the terrace region of the alternating stack. The support pillar structures have different heights from each other.

Three-dimensional memory device containing support pillars underneath a retro-stepped dielectric material and method of making thereof

Memory openings and support openings can be formed through an alternating stack of insulating layers and sacrificial material layers. A set of dielectric layers and at least one semiconductor material layer can be sequentially deposited in each of the memory openings and the support openings. The at least one semiconductor material layer is removed from inside the support openings, while the at least one semiconductor material layer is not removed from inside the memory openings. Memory stack structures and support pillar structures are formed in the memory openings and the support openings, respectively. The sacrificial material layers are replaced with electrically conductive layers. Removal of the at least one semiconductor material layer from the support pillar structures reduces or eliminates leakage current through the support pillar structures.

Three-dimensional memory device with leakage reducing support pillar structures and method of making thereof

The contact area between a source strap structure of a buried source layer and semiconductor channels within memory structures can be increased by laterally expanding a source-level volume in which the memory stack structures are formed. In one embodiment, sacrificial semiconductor pedestals can be formed in source-level memory openings prior to formation of a vertically alternating stack of insulating layers and sacrificial material layers. Memory openings can include bulging portions formed by removal of the sacrificial semiconductor pedestals. Memory stack structures can be formed with a greater sidewall surface area in the bulging portions to provide a greater contact area with the source strap structure. Alternatively, bottom portions of memory openings can be expanded selective to upper portions during, or after, formation of the memory openings to provide bulging portions and to increase the contact area with the source strap structure.

Bulb-shaped memory stack structures for direct source contact in three-dimensional memory device

Undesirable metal contamination from a selective metal deposition process can be minimized or eliminated by employing a first material layer on a bevel and a back side of a substrate, while providing a second material layer only on a front side of the substrate. The first material layer and the second material layer are selected such that a selective deposition process of a metal material provides a metal material portion only on the second material layer, while no deposition occurs on the first material layer or isolated islands of the metal material are formed on the first material layer. Any residual metal material can be removed from the bevel and the back side by a wet etch to reduce or prevent metal contamination from the deposited metal material.

Method of selectively depositing floating gate material in a memory device

Techniques for forming 3D memory arrays are disclosed. Memory openings are filled with a sacrificial material, such as silicon or nitride. Afterwards, a replacement technique is used to remove nitride from an ONON stack and replace it with a conductive material such as tungsten. Afterwards, memory cell films are formed in the memory openings. The conductive material serves as control gates of the memory cells. The control gate will not suffer from corner rounding. ONON shrinkage is avoided, which will prevent control gate shrinkage. Block oxide between the charge storage region and control gate may be deposited after control gate replacement, so the uniformity is good. Block oxide may be deposited after control gate replacement, so TiN adjacent to control gates can be thicker to prevent fluorine attacking the insulator between adjacent control gates. Therefore, control gate to control gate shorting is prevented.

Forming 3D memory cells after word line replacement

An alternating stack of insulating layers and sacrificial material layers is formed over a substrate. After formation of a memory opening, all surfaces of the memory opening are provided as silicon oxide surfaces by formation of at least one silicon oxide portion. A silicon nitride layer is formed in the memory opening. After formation of a memory stack structure, backside recesses can be formed employing the silicon oxide portions as an etch stop. The silicon oxide portions can be subsequently removed employing the silicon nitride layer as an etch stop. Physically exposed portions of the silicon nitride layer can be removed selective to the memory stack structure. Damage to the outer layer of the memory stack structure can be minimized or eliminated by successive use of etch stop structures. Electrically conductive layers can be subsequently formed in the backside recesses.

Blocking oxide in memory opening integration scheme for three-dimensional memory structure

A method of forming a three-dimensional memory device includes forming a stack of alternating first and second material layers over a substrate, forming a memory opening through the stack, forming a memory film and a semiconductor channel in the memory opening, and forming backside recesses by removing the second material layers selective to the first material layers and the memory film, where an outer sidewall of the memory film is physically exposed within each backside recess. The method also includes forming at least one set of surfaces selected from silicon deposition inhibiting surfaces on the first material layers and silicon deposition promoting surfaces over the memory film in the back side recesses, selectively growing a silicon-containing semiconductor portion laterally within each backside recess, forming at least one blocking dielectric within the backside recesses, and forming conductive material layers by depositing a conductive material within the backside recesses.

Selective floating gate semiconductor material deposition in a three-dimensional memory structure

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Yokkaichi, Japan

Kensuke Yamaguchi