United Technologies Corporation

Kenneth S Murphy

Abdus S Khan

William J Gostic

Robert E Hendricks

Richard J Fenton

Sputtering techniques are utilized to form an aluminum rich diffusion coating on the surface of a superalloy substrate. The coating contains additions of oxygen active elements, such as yttrium, and the coating has an outward diffusion aluminide microstructure obtained by carrying the sputtering process out at temperatures in the range of about 1,010.degree.-1,150.degree. C.

Method for applying diffusion aluminide coating

Compositions and articles are described which have particular utility in gas turbine engine parts and which can be used at temperatures up to and in excess of 2,000.degree. F. without the usual protective coatings. Compositions are described which can be formed into single crystal articles which are alumina formers upon exposure to oxidation and in which develop an adherent spall resistant alumina scale during oxidation. The adherence and spall resistance of the alumina surface scale results from the presence of a small but critical quantity of zirconium.

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Jupiter, FL, United States of America

Kenneth S Murphy