Crucible Materials Corporation

Crucible Corporation

Colt Industries Operating Corporation

Thixomat, Inc.

Kenneth E Pinnow

William Stasko

John J Eckenrod

Geoffrey O Rhodes

Carl J Dorsch

John J Hauser

William E Royer

Walter T Haswell, Jr

Jerome P Bressanelli

Raymond F Decker

Lawrence S Redmerski

Paul A Rossomme

Curtis W Kovach

A fully dense powder metal cobalt-base article having high resistance to semi-solid metal wear and corrosion. The article has a constituent composition of C in an amount of about 0.65 to less than about 1%, W in an amount of about 3 to about 5%, Cr in an amount of about 25 to about 30%, Co in an amount principally comprising the balance of the article. The article has a hardness of greater than 42HRC and more preferably 45HRC, a bend fracture strength of greater than 330 ksi and substantial dimensional and mechanical property stability during exposure to temperatures in range of about 1100.degree. F. to 1500.degree. F.

Apparatus for semi-solid processing of a metal

A hot-worked, fully dense, wear resistant, vanadium-rich, powder metallurgy cold work tool steel article having improved impact toughness. This is achieved by controlling the amount, composition and size of the primary carbides and by insuring that substantially all the primary carbides remaining after hardening and tempering are MC-type vanadium-rich carbides. The article is produced by hot isostatic compacting of nitrogen atomized powder particles.

Wear resistant, powder metallurgy cold work tool steel articles having

A high vanadium, powder metallurgy cold work tool steel article and method for production. The nickel, chromium, vanadium, and carbon plus nitrogen contents of the steel are controlled during production to achieve a desired combination of corrosion resistance, metal to metal wear resistance, and hardenability.

Corrosion resistant, high vanadium, powder metallurgy tool steel

A high vanadium, powder metallurgy cold work tool steel article and method for production. The chromium, vanadium, and carbon plus nitrogen contents of the steel are controlled during production to achieve a desired combination of corrosion resistance and metal to metal wear resistance.

A powder-metallurgy-produced, essentially titanium-free, nickel-containing maraging steel article such as for use in the manufacture of die casting die components and other hot work tooling components. The article preferably contains an intentional addition of niobium. The article may be produced as a hot-isostatically-compacted, solution annealed, fully dense mass of prealloyed particles, or alternately, as a hot-isostatically-compacted, plastically deformed and solution annealed, fully dense mass of prealloyed particles.

Titanium-free, nickel-containing maraging steel die block article and

A powder-metallurgy produced tool steel article of a hot worked, fully dense, consolidated mass of prealloyed particles of a tool steel alloy having a sulfur content within the range of 0.10 to 0.30 weight percent and a maximum sulfide size below about 15 microns.

Sulfur-containing powder-metallurgy tool steel article

A martensitic hot work tool steel die block for use in the manufacture of die casting die components and other hot work tooling components and a method for manufacturing the same. The article has a hardness within the range of 35 to 50 HRC and a minimum transverse Charpy V-notch impact toughness of 5 foot pounds when heat treated to a hardness of 44 to 46 HRC and when tested at both 72.degree. F. and 600.degree. F. The article is a hot worked, heat treated and fully dense consolidated mass of prealloyed particles of the composition, in weight percent, 0.32 to 0.45 carbon, 0.20 to 2.00 manganese, 0.05 to 0.30 sulfur, up to 0.03 phosphorous, 0.80 to 1.20 silicon, 4.75 to 5.70 chromium, 1.10 to 1.75 molybdenum, 0.80 to 1.20 vanadium, and balance iron. The alloy may be any conventional wrought AISI hot work tool steel or wrought maraging or precipitation-hardening steel having 0.05 to 0.30 percent sulfur, and having sulfide particles which exhibit a maximum size of 50 microns in their longest dimension. The article is manufactured by compacting of prealloyed particles of the aforementioned composition followed by hot working, annealing, hardening and tempering.

Martensitic hot work tool steel die block article and method of

A martensitic hot work tool steel mold and die block article for use in the manufacture for molds for plastic injection molding, die casting die components, and other hot work tooling components. The article has a hardness within the range of 35 to 50 HRC, a minimum Charpy V-notch impact toughness of 3 foot pounds when heat treated to a hardness of 44 to 46 HRC and when tested both at 72.degree. F. and 600.degree. F. The article is an as hot-isostatically-compacted, fully dense, heat-treated mass of prealloyed particles which contain sulfur within the range of 0.05 to 0.30 weight percent. The hot work tool steel includes maraging and precipitation-hardening steels of this type.

Hot-isostatically-compacted martensitic mold and die block article and

Prealloyed high-vanadium, cold work tool steel particles are provided for use in the powder-metallurgy production of tool steel articles. The particles are of a cold work tool steel alloy having an MC-type vanadium carbide dispersion of a carbide particle size substantially entirely less than 6 microns and in an amount of 18.5 to 34.0% by volume. The particles are produced by atomizing a molten tool steel alloy at a temperature above 2910.degree. F. and rapidly cooling the atomized alloy to form solidified particles therefrom. The particles have the MC-type vanadium carbide dispersion therein.

Prealloyed high-vanadium, cold work tool steel particles

Prealloyed high-vanadium, cold work tool steel particles and methods for

Welded ferritic stainless steel tubing having high resistance to hydrogen embrittlement particularly adapted for use in heat exchangers handling chemical media containing hydrogen sulfide or nascent hydrogen and in cathodically protected heat exchangers. The ferritic stainless steel of the welded tubing consists essentially of, in weight percent, carbon at least 0.002, nitrogen at least 0.002, carbon plus nitrogen 0.02 max. and preferably 0.01 to 0.02, chromium 23 to 28, preferably 25 to 28, manganese up to 1, preferably up to 0.5, nickel 1 to 4, silicon up to 1, preferably up to 0.5, phosphorus up to 0.04, sulfur up to 0.02, preferably up to 0.005, molybdenum 2 to 5, preferably 2 to 4, aluminum up to 0.1, columbium 0.60 max. with columbium being at least equal to eight times carbon plus nitrogen, and the balance iron and incidental impurities.

Welded corrosion-resistant ferritic stainless steel tubing having high

A low carbon plus nitrogen, free-machining, austenitic stainless steel having improved machinability and excellent corrosion resistance. The steel composition in weight percent is carbon plus nitrogen up to about 0.06, chromium 16 to 20, nickel 6 to 14, manganese up to 0.60, sulfur 0.15 to 0.50, silicon up to about 1, phosphorus up to about 0.20, molybdenum up to about 1 and balance iron.

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Pittsburgh, PA, United States of America

Kenneth E Pinnow