Certainteed Corporation

Kenneth D Knapp

Jeffrey Hamilton Peet

Valerio Massara

Timothy Jerome Coogan

Husnu M Kalkanoglu

Murray S Toas

Mark Trabbold

Kurt O Mankell

Sam Yuan

Kevin J Gallagher

R Allan Snyder

Hal J Robbins

Nick Flocco

Christopher R Donnelly

Eric S Nilsson

Sharathkumar K Mendon

James W Rawlins

Alexander M Rucker

The present disclosure relates generally to vapor retarding building materials and methods for making them. The present inventors have found simple and cost-efficient materials that have low water vapor permeability at low relative humidities and that can be provided as a coating on a building material substrate. Notably, in many embodiments, the materials can have high water vapor permeability at high relative humidities. In one embodiment, the disclosure provides vapor retarding articles comprising a building material substrate; and a polymeric coating layer coated on the building material substrate, the polymeric coating layer comprising an inorganic hydrophilic particulate filler dispersed in a continuous organic phase comprising a hydrophobic polymer, wherein the content of the filler is from about 30% to about 85% by weight of the polymeric coating layer, the vapor retarding article configured to have a water vapor permeance of no more than about 1 Perm at 25% relative humidity.

Vapor retarding building materials and methods for making them

A baffled insulation product for ventilating air under a roof from an open space is provided comprising an elongated insulation mat having top and bottom major surfaces, the top major surface facing the roof when the product is installed in the open space, the insulation mat having a baffle integral therewith proximate to the top major surface, comprising at least one airflow channel for the ventilating air.

Insulation batt having integral baffle vent

A blanket of fibrous building insulation is provided, for in situ cutting to correspond to spacings between studs or like building members between which the insulation is to be applied. The blanket includes a layer of fibrous insulation material and a facing material adhered thereto. An adhesive provides the adhesion between the two layers. Perforations in the facing material provide openings allowing some of the adhesive to bleed into the perforations to be visible from the opposite side whereby a plurality of perforations provide guidelines for cutting the blanket to desired sizes for installation between structural building members.

Insulation blanket with cut guidelines

Encapsulated glass fiber insulation includes a non-woven covering material over the top surface of a mineral fiber core, with the formed covering material extending adjacent the side surfaces. The covering material is greater in width than the sum of the widths of the top and two side surfaces, so that the edges of the formed covering material extend beyond the mineral fiber core.

Encapsulated insulation assembly

Encapsulated glass fiber insulation is made by forming a covering material over the top surface of a mineral fiber core, with the formed covering material extending adjacent the side surfaces. The covering material is greater in width than the sum of the widths of the top and two side surfaces, so that the edges of the formed covering material extend beyond the mineral fiber core. A vacuum is applied below the mineral fiber core to draw the formed covering material extending beyond the side surfaces under the core.

Process for encapsulating glass fiber insulation

Growing community of inventors

Norristown, PA, United States of America

Kenneth D Knapp