Chevron Phillips Chemical Company LP

Chevron Chemical Company LLC

Chevron U.s.a. Inc.

Kenneth D Hope

Donald A Stern

Brooke L Small

Max P McDaniel

Qing R Yang

Eduardo J Baralt

Donald W Twomey

J Barry Collins

Ting C Ho

Elizabeth Ann Benham

Bruce E Kreischer

Michael Sean Driver

Albert P Masino

Richard M Buck

Eric J Netemeyer

William B Beaulieu

Barrett L Cupples

Thomas Van Harris

Steven M Bischof

Uriah J Kilgore

Hu Yang

Lee Harris Bergman

Robert C Coffin

Jeff C Gee

Hye-Kyung Cho Timken

Jeffery C Gee

Russell J Bak

David L Archer

Doug W Burns

Max P Mcdaniel

Qing Yang

Disclosed herein are embodiments of a process which generally includes contacting i) a monomer or mixture of monomers, ii) a haloaluminate ionic liquid, and iii) one or more halide components in a reaction zone, and oligomerizing the monomer or mixture of monomers in the reaction zone to form an oligomer product. The combination of the haloaluminate ionic liquid and halide component can constitute a catalyst system which is used in embodiments of the process to produce the oligomer product.

Method for making polyalphaolefins using ionic liquid catalyzed oligomerization of olefins

The present invention discloses processes for oligomerizing a monomer containing Cto Colefins using a chemically-treated solid oxide, such as fluorided silica-coated alumina and fluorided-chlorided silica-coated alumina.

Olefin oligomerizations using chemically-treated solid oxides

Disclosed are processes for forming an oligomer product by contacting a feedstock olefin containing trisubstituted olefins with a solid acid catalyst. The oligomer product can be formed at an oligomerization temperature in a range from &#x2212;20&#xb0; C. to 40&#xb0; C. Polyalphaolefins produced from the oligomer product can have reduced viscosities at low temperatures.

Processes for preparing low viscosity lubricants

Oligomerization processes include the steps of introducing a monomer containing a Cto Colefin and a chemically-treated solid oxide into a reaction zone, and oligomerizing the monomer to form an oligomer product in the reaction zone. Fluorided silica-coated alumina and fluorided-chlorided silica-coated alumina are illustrative chemically-treated solid oxides that can be used in the oligomerization processes.

Methods for making alpha olefin oligomers and polyalphaolefins include a step of contacting a Cto Calpha olefin monomer and a catalyst system containing a metallocene, a first activator comprising a solid oxide chemically-treated with an electron withdrawing anion, and a second activator comprising an organoaluminum compound. The alpha olefin oligomers and polyalphaolefins prepared with these catalyst systems can have a high viscosity index combined with a low pour point, making them particularly useful in lubricant compositions and as viscosity modifiers.

Oligomerization of alpha olefins using metallocene-SSA catalyst systems and use of the resultant polyalphaolefins to prepare lubricant blends

The present application relates to method for oligomerizing olefin or for producing polyalphaolefin utilizing catalyst mixtures comprising aluminum halides and an organic liquid carrier. A process comprising contacting 1) a catalyst mixture comprising i) an aluminum trihalide and ii) an organic liquid carrier comprising first olefins, wherein the organic liquid carrier first olefins comprise at least 60 mole % 1,2-disubstituted olefins, trisubstituted olefins, or any combination thereof; and 2) a monomer comprising second olefins to form an oligomer product. An oligomer product produced by the process comprising contacting 1) a catalyst mixture comprising i) an aluminum trihalide and ii) an organic liquid carrier comprising first olefins, wherein the organic liquid carrier olefins comprise at least 75 mole % 1,2-disubstituted olefins, trisubstituted olefins, or any combination thereof; and 2) a monomer comprising second olefins to form an oligomer product.

Method for making polyalphaolefins using aluminum halide catalyzed oligomerization of olefins

This disclosure provides for alpha olefin oligomers and polyalphaolefins (or PAOs) and methods of making the alpha olefin oligomers and PAOs. This disclosure encompasses metallocene-based alpha olefin oligomerization catalyst systems, including those that include at least one metallocene and an activator comprising a solid oxide chemically-treated with an electron withdrawing anion. The alpha olefin oligomers and PAOs prepared with these catalyst systems can have a high viscosity index combined with a low pour point, making them particularly useful in lubricant compositions and as viscosity modifiers.

In an embodiment, a method is disclosed to increase the activity of an ionic liquid catalyst comprising emulsifying the ionic liquid catalyst with one or more liquid components. In an embodiment, a method is disclosed comprising introducing into a reaction zone a monomer feed and a reduced amount of ionic liquid catalyst and controlling an amount of shear present in the reaction zone to maintain a desired conversion reaction of the monomer. In an embodiment, a catalyzed reaction system is disclosed comprising a reactor configured to receive one or more liquid components and ionic liquid catalyst; a device coupled to the reactor for adding high shear to the liquid components and ionic liquid catalyst; and a controller coupled to the device for adding high shear and configured to control the amount of shear added to a catalyzed reaction zone to maintain a conversion reaction.

Method and system to add high shear to improve an ionic liquid catalyzed chemical reaction

A method of continuously manufacturing a high viscosity polyalphaolefin product by introducing a monomer and an ionic liquid catalyst together into a reaction zone while simultaneously withdrawing from the reaction zone a reaction zone effluent that contains the high viscosity polyalphaolefin. The reaction zone is operated under reaction conditions suitable for producing the high viscosity polyalphaolefin product. The preferred high viscosity polyalphaolefin has a kinematic viscosity exceeding about 8 cSt and is the reaction product of the trimerization, oligomerization, or polymerization of an alpha olefin or a mixture of one or more product thereof. The high viscosity polyalphaolefins are useful as lubricants or lubricant additives.

Method for manufacturing high viscosity polyalphaolefins using ionic liquid catalysts

In an embodiment, a method is disclosed to increase the activity of an ionic liquid catalyst comprising contacting an ionic liquid catalyst with oxygen. In another embodiment, a method is disclosed comprising introducing into a reaction zone a monomer feed and an ionic liquid catalyst and controlling the amount of oxygen present in the reaction zone to maintain a conversion reaction of the monomer. In another embodiment, a polyalphaolefin oligomerization system is disclosed comprising a reactor configured to receive and mix monomer, ionic liquid catalyst, and oxygen; and a controller coupled to an oxygen source and configured to control the amount of oxygen present in a catalyzed reaction zone to maintain a conversion reaction of the monomer.

Method and system to contact an ionic liquid catalyst with oxygen to improve a chemical reaction

A process for preparing very high viscosity polyalphaolefins using an acidic ionic liquid oligomerization catalyst in the absence of an organic diluent and the products formed thereby. A method of continuously manufacturing a high viscosity polyalphaolefin product by introducing a monomer and an ionic liquid catalyst together into a reaction zone while simultaneously withdrawing from the reaction zone a reaction zone effluent that contains the high viscosity polyalphaolefin. The reaction zone is operated under reaction conditions suitable for producing the high viscosity polyalphaolefin product. The preferred high viscosity polyalphaolefin has a kinematic viscosity exceeding 8 cSt and is the reaction product of the trimerization, oligomerization, or polymerization of an alpha olefin or a mixture of one or more product thereof. The high viscosity polyalphaolefins are useful as lubricants or lubricant additives.

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Kingwood, TX, United States of America

Kenneth D Hope