Chisso Corporation

Kenji Matsuda

Akihiro Sato

Toshihiro Uwai

Kazutsune Kikuta

Tohru Hanari

Masami Tachibana

Yoshiharu Higuchi

Hiromasa Chiba

Takeshi Suzuki

Nobutaka Hattori

A process for producing .alpha.-olefin polymers is proposed wherein the catalyst prepared and used therein is superior in the shelf stability and heat stability. The process comprises reacting TiCl.sub.4 with a reaction product (I) of an organoaluminum compound with an electron donor to obtain a solid product (II), which is then subjected to polymerization treatment with an .alpha.-olefin, and further reacted with an electron donor and an electron acceptor to obtain a solid product (III), which is then combined with an organoaluminum compound, to obtain a catalyst, in the presence of which .alpha.-olefin(s) are polymerized. The catalyst can be further preactivated with an .alpha.-olefin in advance of its use for the polymerization.

Process for producing alpha-olefin polymers

A process for producing .alpha.-olefin polymers having high crystallinity and good particle form, with a high yield is provided. The polymerization therefor is carried out in the presence of a preactivated catalyst suitable particularly to gas phase polymerization or gas phase polymerization following slurry or bulk polymerization. The catalyst is prepared by reacting a reduction solid prepared by reducing TiCl.sub.4 with an organoaluminum compound, with an electron donor and an electron acceptor to obtain a solid product, and

Process for producing .alpha.-olefin polymers

A preactivated catalyst for producing .alpha.-olefin polymers is provided, which is obtained by the steps which comprises:

Preactivated catalyst for producing .alpha.-olefin polymers

A process for producing terpolymers of propylene (as a main monomer), ethylene and another .alpha.-olefin having superior and well-balanced physical properties, almost without forming soluble polymer is provided. This process is characterized by preliminarily activating a catalyst consisting of a titanium trichloride composition and a specified organoaluminum halide, with a small amount of an .alpha.-olefin of 2 to 12 carbon atoms, a trialkylaluminum and an aromatic ester, and copolymerizing specified amounts of propylene, ethylene and an .alpha.-olefin of 4 to 12 carbon atoms in the presence of the preliminarily activated catalyst obtained above.

Process for producing terpolymers of propylene, ethylene and another .alpha

A process for producing highly crystalline .alpha.-olefin polymers of good particle form with high yield is provided, which comprises polymerizing .alpha.-olefin in the presence of a preactivated catalyst obtained by reacting a reaction product (I) of organoaluminum compound (A.sub.1) with electron donor (B.sub.1), with TiCl.sub.4 to obtain a solid product (II); further reacting (II) with electron donor (B.sub.2) and electron acceptor to obtain a solid product (III); during or/and after the reaction step for obtaining (II) or/and during or/and after the reaction step for obtaining (III), subjecting (II) or (III), to polymerization treatment with .alpha.-olefin; and combining the resulting final solid product with organo-aluminum compound (A.sub.2) and a reaction product (G) of organo-aluminum compound (A.sub.3) with electron donor (B.sub.3) to obtain a preactivated catalyst; and preferably, in this combination, further subjecting a part or the total of the catalyst to polymerization treatment with .alpha.-olefin in the presence of the final solid product and (A.sub.2) to obtain another preactivated catalyst. The catalyst has a superior storage stability and heat stability.

A process for producing .alpha.-olefin polymers with a controlled stereoregularity and with a higher yield is provided, which process comprises: combining a TiCl.sub.3 -containing composition obtained by reducing TiCl.sub.4, with an organoaluminum compound; thereafter subjecting the composition to a polymerization treatment with an .alpha.-olefin; before, during or after the polymerization treatment, adding an electron donor or/and an electron acceptor or a reaction product of these two; as well as adding a reaction product of a trialkylaluminum with an electron donor having a specified molar ratio of the electron donor to the trialkylaluminum selected in the range of 0.01 to 5; and polymerizing an .alpha.-olefin in the presence of the resulting preactivated catalyst.

A process for producing .alpha.-olefin polymers is provided which comprises:

Growing community of inventors

Ichiharashi, Japan

Kenji Matsuda