Mitsubishi Electric Corporation

Kenji Maekawa

Kazuya Hasegawa

Yoshiro Imazawa

Shintaro Shimizu

Yasuhiro Hayasaka

Toru Ishikawa

Tatsuro Hino

Naoki Yasuda

Yoshihiro Shinosaka

Kohei Egashira

Masayuki Sakaguchi

Mitsuyasu Okamoto

Naohiko Ayukawa

Shiori Natori

In the insulation sheet, an insulation resin layer made of a thermosetting resin composition in an uncured or semi-cured state is formed on one or each of both surfaces of the base material. The thermosetting resin composition contains: a thermosetting resin (A) that is in solid form at 25° C.; a thermosetting resin (B) that is in liquid form at 25° C.; a latent curing agent that is unreactive at 60° C. or lower; and an inorganic filler having a maximum particle diameter smaller than a film thickness of the insulation resin layer and having an average particle diameter smaller than 0.5 times the film thickness. The insulation resin layer of the insulation sheet is efficiently compressed into a predetermined thickness by pressure application at normal temperature and permeates a gap between a stator core and a stator coil by heating during curing treatment, whereby both members can be insulated and fixed.

Insulation sheet and producing method therefor, and rotary electric machine

An annular stator core in which, out of slots arrayed in a circumferential direction and extending in a radial direction, q slots are formed per pole and per phase; and stator windings, for respective phases, attached to the stator core. For each stator winding, q*n unit coils obtained by winding wire conductors at regular intervals into concentric winding forms are used to obtain n coils in each of which the q unit coils wound in a same direction are connected so as to be shifted from each other in the circumferential direction, and the stator winding is composed of two coil groups each obtained by joining the n/2 coils together. The two coil groups are connected in parallel to each other between power feed portions and neutral points, and two coils that are connected to the power feed portions are disposed so as to share the slot.

Rotary electric machine

A winding-start receiving groove in which a winding-start lead wire of a field coil is received is formed in an inner surface of a flange of an insulation bobbin. A holder is disposed on the flange and located on a radially outer side of the winding-start receiving groove. The holder is formed with a holder groove located on an extension line of the winding-start receiving groove and extending at an angle relative to a radial direction of the insulation bobbin. The winding-start lead wire of the field coil is received in the winding-start receiving groove and the holder groove and held by the holder. This makes it possible to obtain a rotor of a rotary electrical machine with a simplified configuration at low cost not only to improve winding workability but also to enhance electrical reliability and durability.

Rotor of rotary electrical machine

A detachment prevention portion extending in a circumferential direction of a flange portion of a bobbin from a neck portion of a locking portion provided so as to extend radially outward from the flange portion is formed such that a length by which the detachment prevention portion extends to one side in the circumferential direction is longer than a length by which the detachment prevention portion extends to another side in the circumferential direction. Accordingly, interference between cover portions and a field coil winding or between the cover portions and a winding jig for the winding during operation of winding a lead wire of the winding can be inhibited while electric insulation between a field coil and claw-shaped magnetic poles is ensured.

Rotor of rotating electric machine

This rotating electric machine rotor has a rotor coil composed of; a lower coil field wound around the outer circumference of a winding drum portion of a bobbin; and a mountain-wound coil field wound around the outer circumference of the lower coil field. A cross point in the mountain-wound coil field and a cross point in the lower coil field are shifted from each other in the circumferential direction. Thus, it becomes possible to shift the cross point positions without changing the thickness of the winding drum portion of the bobbin and without using a tape or the like.

Rotating electric machine rotor

Growing community of inventors

Tokyo, Japan

Kenji Maekawa