Nok Corporation

Kenichi Oba

Hajime Yui

Takuro Nishimura

Shigeru Watanabe

Tetsuya Urakawa

Yoshihiro Kurano

Takayuki Horimoto

Hidetoshi Saso

Takahiro Hayashi

Sohei Shirakawa

Morihiro Iju

A film-integrated gasket is provided in which a gasket body is supported by a gasket support body formed of a resin film and a film thickness tat a position where the gasket body is supported is set to be smaller than a film thickness tat an adjacent position thereto so as to satisfy a demand for low reaction force by reducing the compression ratio in the thickness directional in mounting. The film-integrated gasket can be provided with a portion compressed in the thickness direction at the position where the gasket body is supported, so that the portion sets a thickness difference. The film-integrated gasket can alternatively be provided with a portion where a plurality of resin films is stacked at an adjacent position to the position where the gasket main body is supported, so that the portion sets a thickness difference.

Film-integrated gasket having a gasket support with a recess formed therein

A base-material/gasket unit mold which can reduce molding failure occurrence is provided. The mold includes a first half mold including a base material holding portion arranged on a first parting surface to hold a base material, and a second half mold having a second parting surface and used together with the first half mold to close and open the mold. The second half mold includes a gasket cavity defined on the second parting surface side to form a gasket main body on a surface of the base material, an isolated rubber cavity forming an isolated rubber portion isolated from the gasket main body on the surface of the base material, and a mold-pressing portion arranged around the isolated rubber cavity to press the base material when the mold is closed and having a recessed part defined on a press surface side to reduce deformation of the base material.

Mold for molding base material integrated gasket

A method of suctioning a gasket main body with a suction jig to separate the gasket main body from a carrier film. The method separates a gasket main body from a carrier film in a gasket including a combination of the gasket main body and the carrier film adhered thereto, where a suction jig is used to separate the carrier film and the gasket main body; the suction jig includes a suction surface at a position facing the carrier film; the suction surface being formed with a suction groove having a shape that corresponds with a planar shape of the gasket main body, the suction groove being formed with a plurality of suction paths across the entire periphery; and the gasket main body is suctioned to the suction groove with the suction force from the suction paths in the suction jig and separated from the carrier film.

Method for separating a gasket main body from a carrier film

A gasket with a carrier film containing a combination of a rubber-only gasket body and a carrier film holding the gasket body. The carrier film can be easily detached from the gasket body even when the gasket body adheres to the carrier film. In embodiments, the gasket contains a combination of a rubber-only gasket body and a carrier film holding the gasket body. A tab enlarging the plane area of the gasket body is integrally provided in the gasket body. As a method for handling the gasket, when the carrier film is detached from the gasket body, the carrier film is detached from the gasket body in a state where the gasket body is fixed to a base with the tab or the carrier film is detached from the gasket body with the tab in a state where the carrier film is fixed to the base.

Gasket, method for producing same, and method for handling same

A gasket is provided which is configured so that a gasket body is easily separated from a carrier film and the positional shift of the gasket body in stacking can be prevented. The gasket has a combination of a gasket body which contains only a rubber-like elastic body and which, in order to seal a gap between one member and the other member, is mounted in the other member and a carrier film separably stuck to one surface side in the thickness direction of the gasket body, in which an engagement portion is formed in the other surface in the thickness direction of the gasket body at a position corresponding to a portion to be engaged formed in the other member, and the gasket body is mounted in the other member by engagement of the engagement portion and the portion to be engaged.

Gasket and method for mounting same

The present invention improves the handling properties of a rubber-only gasket and the affixability thereof to an attachment position. To this end, the provided gasket is: obtained by combining a gasket body of the rubber-only type, and a carrier sheet that comprises a resin film and holds the gasket body in an un-adhered state; and characterized in that the gasket body is provided with an adhesive section or bonding section for adhering or bonding the gasket body to an attachment position when attaching the gasket body to the attachment position. The adhesive section or bonding section is prepared by providing the lateral surface of the gasket body with a projecting section, and coating the surface of the projecting section with an adhesive or bonding agent. The gasket body is to be used as a gasket for a fuel cell to be incorporated into a fuel cell stack.

Gasket and method of manufacturing the same

Disclosed is a method for manufacturing a substrate-integrated gasket using screen printing. The method includes: a step for forming, on a surface of a substrate by means of screen printing, a coating layer of a paste for forming a gasket; and a step for hardening the coating layer by pressing, at a predetermined height, a coating layer correction member to the coating layer. The cross-sectional shape of the coating layer formed on the surface of the substrate is corrected by means of the coating layer correction member, and in such state, the coating layer hardens to be a gasket, thereby forming a gasket having a highly accurate cross-sectional shape.

Method of manufacturing substrate integrated gasket

An object of the present invention is to make it possible to easily remove a carrier film when removing the carrier film from a gasket body in a carrier-film-equipped gasket, which includes a combination of a rubber-only type gasket body and a resinous carrier film that retains the gasket body, even if the gasket body is adhered to the carrier film. To fulfill the object, a step for peeling, against an adhesive force, the carrier film from the gasket body in a state in which the gasket body is fixed to a base, is carried out. As a preliminary step of the peeling step, the gasket body is pressed from the carrier film side by a pressing device thereby to decrease the adhesion area between the gasket body and the carrier film, and the peeling step is carried out in a state in which the adhesion area has been decreased.

Method for handling carrier-film-equipped gasket

The invention provides a gasket which improves a handling workability of a rubber only type gasket. The gasket of the invention is constructed by a combination of a rubber only type gasket main body, and a carrier sheet which is made of a resin film retaining the gasket main body in a non-bonded state, and the carrier sheet is provided with an air inflow port for making air flow into a portion between the carrier sheet and the gasket main body when the gasket main body is detached from the carrier sheet. A gasket retention portion having a three-dimensional shape which is deformed along an outer shape of the gasket main body is arranged at a position which laps over the gasket main body in a plane in the carrier sheet, and the gasket main body is partly accommodated within the gasket retention portion in a thickness direction.

The purpose of this invention is to make it easy to handle all-rubber gaskets. To achieve this purpose, a gasket is characterized in that a gasket body of only rubber is combined with a carrier film that is made from a resin film to hold the gasket body in a non-adhesive state. A three-dimensional portion having a shape that is deformed along the external shape of the gasket body is provided at a position where the gasket body and a plane of the carrier film overlap, and a portion of the gasket body is contained in the three-dimensional section. The gasket body is used as a gasket for fuel cells incorporated into a fuel cell stack.

Gasket including carrier film and method of manufacturing the same

To improve assembly precision of a fuel cell by improving a sealing property. A first gasketis integrally formed with a first gas diffusion layerand a second gasketis integrally formed with a second gas diffusion layer, and a hinge portionconnects the first gasketto the second gasket. The gas diffusion layer incorporated gasket sandwiches a membrane-electrode from both sides in the thickness direction. A seal protrusionis formed in a surface of the first gasketor the second gasketand comes into close contact with the membrane-electrode.

Fuel cell gas diffusion layer integrated gasket

A gas diffusion layer-integrated gasketincludes a first gasketwhich is integrally molded to a periphery of a first gas diffusion layerand a second gasketwhich is integrally molded to a periphery of a second gas diffusion layer, and a hinge partwhich connects the first gasketand second gasketto each other. The first and second gas diffusion layers sandwich a membrane-electrode assemblyin which catalytic electrode layers are provided on both surfaces of an electrolytic membrane from both sides, wherein a seal protrusionis formed on a surface which is in tight contact with the membrane-electrode assembly

A fuel cell seal structure includes a GDL which is formed by a porous body and a gasket which is integrally formed with a peripheral edge of a GDL. The GDL includes a rubber impregnation portion and an impregnation stopping portion. The gasket is integrally formed with a gasket body portion having a thickness dimension larger than a thickness dimension of the GDL and an overlap portion overlapping with the GDL in a plane other than a portion impregnated by the GDL. The rubber impregnation portion of the GDL includes an inner portion which is provided between the impregnation stopping portion and an outer portion overlapping with the overlap portion of the gasket in a plane so as not to overlap with the gasket in a plane.

Fuel cell sealing structure and manufacture method

In a fuel cell, an elastic body provides first protrusion Tthat encompasses the perimeter of the passage hole at plate memberand the leading edge of which spans the entire region and tightly adheres to plate member, provides second protrusion Sthat is disposed within the placement region of reaction membraneso as to encompass the perimeter of the gas diffusion layer, and provides third protrusion Sthat is disposed to encompass the region at which first protrusion Tis disposed and the region at which second protrusion Sis disposed, and is disposed outside the placement region for the reaction membrane, and the leading edge of which spans the entire region and tightly adheres to a separator

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Fujisawa, Japan

Kenichi Oba