Renesas Electronics Corporation

Kenichi Hisada

Koichi Arai

Yasuaki Kagotoshi

Yasuhiro Okamoto

Hironobu Miyamoto

Nobuo Machida

Masaki Hama

Yasunori Yamashita

First and second p-type semiconductor regions (electric-field relaxation layers) are formed by ion implantation using a dummy gate and side wall films on both sides of the dummy gate as a mask. In this manner, it is possible to reduce a distance between the first p-type semiconductor region and a trench and a distance between the second p-type semiconductor region and the trench, and symmetry of the first and second p-type semiconductor regions with respect to the trench can be enhanced. As a result, semiconductor elements can be miniaturized, and on-resistance and an electric-field relaxation effect, which are in a trade-off relationship, can be balanced, so that characteristics of the semiconductor elements can be improved.

Manufacturing method of semiconductor device and semiconductor device

In a Schottky barrier diode region, a Schottky barrier diode is formed between an n-type drift layer and a metal layer, and in a body diode region, a p-type semiconductor region, a p-type semiconductor region, and a p-type semiconductor region are formed in order from a main surface side in the drift layer, and a body diode is formed between the p-type semiconductor region and the drift layer. An impurity concentration of the p-type semiconductor region is decreased lower than the impurity concentration of the p-type semiconductor regions, thereby increasing the reflux current flowing through the Schottky barrier diode and preventing the reflux current from flowing through the body diode.

Semiconductor device

A semiconductor device includes: a first conductivity type semiconductor substrate made of silicon carbide; a second conductivity type body region in a device region of the semiconductor substrate; a first conductivity type source region formed in the body region; and a gate electrode formed on the body region through gate insulating films. The semiconductor device further includes, in a termination region of the semiconductor substrate, second conductivity type RESURF layers, and an edge termination region formed in the RESURF layers. Then, the RESURF layers and a front surface of the semiconductor substrate adjacent to the RESURF layers are covered by an oxidation-resistant insulating film.

Manufacturing method for semiconductor device having an oxidation-resistant insulating film in a termination region

In a semiconductor device, in a gate insulating film which is formed on/over an inner wall of a trench, the film thickness of a part of a gate insulating film formed so as to cover a corner of the trench is made thicker than the film thickness of apart of the gate insulating film part formed on/over a side face of the trench.

Semiconductor device for power transistor

In a semiconductor device, in a gate insulating film which is formed on/over an inner wall of a trench, the film thickness of a part of a gate insulating film formed so as to cover a corner of the trench is made thicker than the film thickness of a part of the gate insulating film part formed on/over a side face of the trench.

In a silicon carbide semiconductor device having a trench type MOS gate structure, the present invention makes it possible to inhibit the operating characteristic from varying. A p-type channel layer having an impurity concentration distribution homogeneous in the depth direction at the sidewall part of a trench is formed by applying angled ion implantation of p-type impurities to a ptype body layer formed by implanting ions having implantation energies different from each other two or more times after the trench is formed. Further, although the p-type impurities are introduced also into an n-type drift layer at the bottom part of the trench when the p-type channel layer is formed by the angled ion implantation, a channel length is stipulated by forming an n-type layer having an impurity concentration higher than those of the p-type channel layer, the p-type body layer, and the n-type drift layer between the p-type body layer and the n-type drift layer. By those measures, it is possible to inhibit the operating characteristic from varying.

Semiconductor device and manufacturing method thereof

In order to secure the performance of a SiC-based JFET having an impurity diffusion rate lower than silicon-based one, a gate depth is secured while precisely controlling a distance between gate regions, instead of forming gate regions by ion implantation into the side wall of a trench. This means that a channel region defined by a gate distance and a gate depth should have a high aspect ratio. Further, due to limitations of process, a gate region is formed within a source region. Formation of a highly doped PN junction between source and gate regions causes various problems such as inevitable increase in junction current. In addition, a markedly high energy ion implantation becomes necessary for the formation of a termination structure. In the invention, provided is a vertical channel type SiC power JFET having a floating gate region below and separated from a source region and between gate regions.

Vertical-channel type junction SiC power FET and method of manufacturing same

The present invention makes it possible to improve the accuracy of wet etching and miniaturize a semiconductor device in the case of specifying an active region of a vertical type power MOSFET formed over an SiC substrate by opening an insulating film over the substrate by the wet etching. After a silicon oxide film having a small film thickness and a polysilicon film having a film thickness larger than the silicon oxide film are formed in sequence over an epitaxial layer, the polysilicon film is opened by a dry etching method, successively the silicon oxide film is opened by a wet etching method, and thereby the upper surface of the epitaxial layer in an active region is exposed.

To provide a semiconductor device having a vertical JFET excellent in off-state performance without reducing a production yield. A gate region quadrangular in the cross-section along a channel width direction is formed below a source region by impurity ion implantation. By first etching, the source region over the upper surface of the gate region is removed to separate therebetween. Then, the upper surface of the gate region is processed by second etching having an etching rate lower at the side surface than at the center of the gate region. The resulting gate region has a lower surface parallel to the substrate surface and an upper surface below a boundary between the source region and the channel formation region and having, in the cross-section along the channel width direction, a downward slope from the side surface to the center. As a result, a channel length with reduced variations can be obtained.

Method of manufacturing semiconductor device and semiconductor device

In a silicon carbide semiconductor device having a trench type MOS gate structure, the present invention makes it possible to inhibit the operating characteristic from varying. A p-type channel layer having an impurity concentration distribution homogeneous in the depth direction at the sidewall part of a trench is formed by applying angled ion implantation of p-type impurities to a p-type body layer formed by implanting ions having implantation energies different from each other two or more times after the trench is formed. Further, although the p-type impurities are introduced also into an n-type drift layer at the bottom part of the trench when the p-type channel layer is formed by the angled ion implantation, a channel length is stipulated by forming an n-type layer having an impurity concentration higher than those of the p-type channel layer, the p-type body layer, and the n-type drift layer between the p-type body layer and the n-type drift layer. By those measures, it is possible to inhibit the operating characteristic from varying.

Growing community of inventors

Ibaraki, Japan

Kenichi Hisada